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Wood Pellet Production Line

1-1.5 T/H wood pellets production


1-1.5T/H wood pellet production line is a combination of wood crushing, conveying, drying, pelletizing and cooling system. All the wood pellet equipment may include wood chipper, wood pellet hammer mill, wood dryer, wood pellet press, wood pellet cooler, wood pellet bagging machine, etc.

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1-1.5T/H Wood Pellet Production Line Solution

According to the customer’s raw materials, it may also need to configure wood splitters, screening machines, shredders, etc. Not all of them are necessary, customer can choose according to your specific needs.

Biofuel wood pellet production already makes up a remarkable amount of the primary energetic uses worldwide, and its share and dimension will keep on growing in the medium and long run, because the defence of the environment through “green energy” is by now a widespread priority.

01 Raw Materials:

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Wood (Hardwood, Softwood or Their Mixture), Sawdust, Straw, Bamboo Waste, EFB (Empty Fruit Bunch), Coconut Shell, Sugarcane Bagasse, Napier Grass, and many other biomass waste.

02 Service by Richi Machinery:

Customized Pellet Production Line Plan, Factory Layout Design, Equipment Manufacturing, On-site Installation and Commissioning, Operation Training and other Technical Supports.

03 1-1.5 T/H Wood Pellet Line Price

120,000 -170,000 USD

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04 Complete 1-1.5T/H Wood Pellet Production Line Design

  • In the wood pellet manufacturing process the dried material discharged from the wood dryer, is conveyed to the wood sawdust hammer mill to standardize and adapt the size of the raw material to the pelletizing process.
  • The wood pellet mill machine loaded by the storage silo for dried material duly grounded, produces the wood pellets by a suitable die with holes of 6-10 mm diameter, thanks to the layered compaction of the sawdust into the holes of the pellet machine ring die.
  • The pellet produced by the wood pellet press is hot and charged with water steam due to the friction suffered during the pelleting and therefore needs to be cooled before being packaged.
  • A suitable counter-flow cooler, allows, by atmospheric air, to have a lower temperature to some degree higher than the ambient, making the pellet “stabilized” ready for bagging.
  • Subsequently, the pellet is sieved through a suitable vibrating sifter, to definitively eliminate the powders created during the wood pellet production process.
  • The wood pellet line is equipped by a centralized dust collecting (suction) system which re-introduced it into the wood pelletizing process.

Note: The flow of the 1-1.5 ton wood pelleting line, equipment configuration, finished particle size, etc. are all customized according to customer needs and raw material types.

Wood Pellet Production Line Projects

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10T/H

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2T/H

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2-2.5T/H

wood pelletizing plant in romania

5 tons per hour capacity wood pellet mill plants inAustria

5T/H

wood pellet production line in austria

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1.5T/H

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2-3T/H

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1-1.5T/H Wood Pellet Production Project Report

There are huge business potentials to start wood pelletizing plant. Not only can one outsource to individuals or small communities, but also big corporations and industries. The selection of the right wood pellet manufacturing equipment and technology for a wood pellet plant is critical when establish your own biomass fure wood pellet manufacturing business.

Next, I will list three wood pellet processing line projects we have done for you, hoping to help you.

Case 1: 1T/H Wood sawdust Pellet plant project

The client company specializes in the production and sales of biomass pellets. This 1t/h wood pellet production project has a total investment of 120,000 US dollars. The project leases the existing factory building, covers an area of 5,000m², and has a total construction area of 3,000m². After completion, it will produce 2,500 tons of pellet fuel annually. The project rents the completed factory building, and the construction period is mainly for equipment installation.

Labor quota and work system

The project plans to have 10 laborers, all of whom will have board and lodging in the factory, work 8 hours a day, and work 300 days a year.

Project construction content and scale

The 1T/H Wood Pellet Manufacturing Line Project covers a total area of 5000m², with a total construction area of 3000m², including 100m² office, 100m² staff dormitory, 800m² material storage yard, product storage yard, and 2000m² raw material processing area. The main construction contents of the project are shown in the table below:

NameUsageSite area (m²)Building area (m²)
Production plantProcessing raw materials20002000
Storage yardRaw material, product yard800800
OfficeFor staff office200200
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Consumption of raw and auxiliary materials

NameQTY (t/a)Source
Bark2200Outsourcing
Shavings, sawdust60Outsourcing
Construction wood waste250Outsourcing

Consumption of main raw and auxiliary materials

NameAnnual ConsumptionRemarks
Sawdust912 tonsOutsourcing
Packaging bag1600Outsourcing
Electricity200,000 kW·h/yearLocal Power Supply Bureau
Water1350m³/aLocal water supply network
Oven biomass fuel200 tonsSelf-produced
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Equipment for 1T/H Wood Pellet Production Line

Device nameQTYSection
Wood Crusher1Broken
Grinder1Crush
Wood Pellet Machine1Pressure forming
Packer1Package
Conveyor belt1Transport
Bag filter1Dust removal equipment

1T/H Wood Pellet Production Line Process Flow Design

  • Crushing: The purchased raw materials are fed by the loader to the sealed conveying line, transported by the belt to the crusher for crushing, and the crushed material with a larger particle size is obtained. The pulverized material <10mm, the pulverized material is sent to the closed warehouse by the closed conveyor belt for storage.
  • Granulation molding: The wood pellet press is the key equipment of the biomass briquette fuel production line. The crushed raw materials pass through the wood pellet making machine in a closed environment to form finished biomass fuel pellets with a diameter of 8mm and a length of 20-40mm.
  • Packaging: The pressed and formed products are packaged after passing the inspection and transported to the finished product warehouse. The unqualified production row returns to the crushing production line for reprocessing.
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Public works

01 Power supply:

The energy consumption of the equipment is power supply, which is uniformly supplied by the municipal power supply department, and the annual consumption is about 100,000 kW·h/year. (Maybe you are interested in: 3T/H wood pellets plant)

02 Water supply and drainage engineering:

Water supply

The water for the wood pelletizing line project comes from mountain spring water, and the total fresh water consumption of this project is 240t/a.

Drainage

The waste water produced by this 1t/h wood pellet processing line project is mainly domestic sewage 216t/a, and the domestic sewage is treated in a three-stage septic tank to meet the dry farming standard and reused for surrounding mountain forest irrigation.

Case 2: 1T/H Wood waste Pellet Production Line Project

The 1 ton wood pellet production line project covers an area of 1989.5m² and a construction area of 1989.5m². The project rents the built factory buildings, including a one-story production workshop and a two-story office building. The total investment is 90,000 US dollars. After completion, it will produce 2,500 tons of material shaped pellets annually.

Work system and labor quota

The labor quota for this project is 10 people, all of whom do not have board and lodging in the factory. They work about 8 hours and work 300 days a year.

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Main Raw and Auxiliary Materials

Project categoryProjectSize and function
The main projectProduction areaCovers an area of 1529.5m², 1-storey factory building, including crushers, pulverizers, wood pelletizers and other equipment.
Storage and transportation projectMaterial areaLocated in the production workshop, covering an area of 400m², used to store scraps from furniture factories
Auxiliary EngineeringOffice70m² on 2 floors

Main products

Product nameDesign capacity (annual output)Yearly run hours
Biomass pellets2500t/a2400h

Main Raw and Auxiliary Materials

The main raw material of this 1-1.2t/h wood pellet production line project is wood, which comes from wood scraps produced by surrounding furniture factories. The scraps do not contain hazardous waste such as paint and plastic. (Maybe you are interested in: 2.5T/H wood pellet plant)

NameAnnual usage (t)Maximum storage capacity (t)Storage methodRemarks
Wood2500100Stacked in the raw material area of the workshopSurface free of paint, plastic, etc.
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Energy consumption

NameConsumptionSource
Water (domestic water)100t/aWater supply
Electricity350,000 degrees/aMunicipal power supply

Equipment for 1T/H Wood Pellet Production Line

Device nameModel/SpecificationQTY
Wood chips crusher110kg/h1
Wood pellet granulator machine300-500kg/h3

1T/H Wood Pellet Production Process Design

  • Chipping: The wood purchased from the project is crushed by a wood chipper machine and becomes wood chaff.
  • Crushing: The wood chaff after the wood is crushed by the crusher is then crushed into finer sawdust by the crusher. The sequence will produce a small amount of dust and noise.
  • Pressing: The crushed wood chips are transported to the storage tank of the press machine through the automatic conveyor belt. The wood chips in the storage tank enter the press machine to make biomass pellets, and then the biomass pellets are stored in the storage bin. .
  • Packaging: The biomass particles stored in the storage bin are packaged according to the specifications required by the customer, and can be shipped after packaging. Note: The project does not have cooking, soaking wood, painting and other processes.
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Pressing principle: This process needs to consume a lot of energy. During the process of pellet pressing, the pressure reaches 50~100MPa, the raw material deforms and heats up under high pressure, and the temperature can reach 80°C~90°C. The drive of the motor consumes a lot of electric energy.

Layout of 1T/H Wood Pellet Production Line

The total land area of the project is 1989.9m², and the building area is 1989.9m². The main structures of this project include a production workshop on the first floor and an office on the second floor. The main entrance of the factory area is located on the south side of the factory area, and the workshop entrances and offices are arranged on the south side of the factory area.

The production workshop is located on the north side of the factory area. The roads in the factory area are smooth, the traffic flow lines are clear, and cross interference is reduced. The site selection of this project uses the built industrial plant, so there is basically no civil engineering during the construction period.

Case 3: 1-1.2T/H sawdust Wood Pellet Production Line Project

The client of this project rents the completed factory building for production. The total investment of this project is 130,000 US dollars, with a total area of 1250m² and a construction area of 1250m². The project is mainly engaged in the production of biomass pellets, with an annual output of 2,700 tons of pellets. (Related product:wood pellet maker for sale

There are 4 employees in the wood pellet processing project, all of whom do not have board and lodging in the factory. The annual working hours are 300 days, and they work 8 hours a day. The customer purchased very clean dry wood chips, so there is no need for cleaning equipment and drying equipment, only the granulation section and the packaging section are needed. Therefore, the main equipment configured is MZLH420 wood pellet making machine and packing scale.

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Main Engineering

Production workshop: single-story factory building with a construction area of 1250m². The main layout includes: raw material area, molding area, packaging area, and finished product warehouse.

1-1.2T/H Wood Pellet Production Line Process

Firstly, the sawdust purchased from wood processing enterprises is manually sent to the pellet molding machine for extrusion and granulation through a forklift, and then the finished product is packaged by a baler and put into storage for shipment. The whole production process is simple. (Maybe you are interested in: 1.5-2T/H wood pellet line)

Main Raw and Auxiliary Materials

The raw materials of this project come from wood chips produced by surrounding wood processing enterprises.

NameSourceConsumption
SawdustOutsourcing2702 t/a
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Equipment for 1-1.2T/H Wood Pellet Production Line

Device nameQTYSection
Forklift1Loading
Wood pelleting machine1Pelleting
Wood pellet packer1Package

Main Raw and Auxiliary Materials

The main raw material of this 1-1.2t/h wood pellet production line project is wood, which comes from wood scraps produced by surrounding furniture factories. The scraps do not contain hazardous waste such as paint and plastic.

NameAnnual usage (t)Maximum storage capacity (t)Storage methodRemarks
Wood2500100Stacked in the raw material area of the workshopSurface free of paint, plastic, etc.
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Energy scale

The project is not equipped with a generator, and the electricity is connected from the local main power supply line. The annual electricity consumption is about 50,000 kW•h.

Water supply

  • Production water: There is no production water in this project.
  • Domestic water: There are 4 project employees, all of whom do not have board and lodging in the factory. The water consumption of employees is calculated as 0.04m3/person·d, so the total amount of domestic water is 0.16m3/d (48m3/a).

Drainage

The main wastewater discharged from this 1-1.2t/h wood pellet production project is the domestic sewage of employees, and the sewage production coefficient of domestic sewage is calculated as 0.9, so the domestic sewage production of the project is 0.144m3/d (43.2m3/a). (Maybe you are interested in: small wood pellet plant)

After the domestic sewage is pretreated by the three-stage septic tank, It is discharged into the nearby environmental improvement project through the sewage interception ditch, and then discharged into the river.

LEAVE YOUR NEEDS

Keeping in touch with us is an effective way to solve all your problems. If you have any needs or questions, please leave your contact information, then RICHI technical consultants will send design, quotation, videos to your mailbox. You can also contact us directly via WhatsApp: +86 13838389622

    Application:

    * We will store the information you have provided us. We will only use this information for the purpose of helping to answer your inquiries. We will not disclose your information to third parties.

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    LEAVE YOUR NEEDS

    Keeping in touch with us is an effective way to solve all your problems. If you have any needs or questions, please leave your contact information, then RICHI technical consultants will send design, quotation, videos to your mailbox. You can also contact us directly via WhatsApp: +86 13838389622

      Application:

      * We will store the information you have provided us. We will only use this information for the purpose of helping to answer your inquiries. We will not disclose your information to third parties.