Poultry Feed Mill Project

10 t/h poultry feed plant project report in Indonesia

—— RICHI MACHINERY ——

• Annual output: 35000t
• Poultry feed mill project investment: 580,000 USD
• Construction content: construction area of 900 square meters, production workshop of 200 square meters, warehouse of 700 square meters, and 3 corn barns.
• Work system: 20 people, implements one shift, 8 hours per shift, and 350 working days per year.
• Main raw material consumption: corn*20895t/a, soybean meal*10447.5t/a, rice bran meal*3482.5t/a, soybean oil*370.9t/a
• Power consumption: 200,000kWh/a
• Main equipment: bucket elevator, feed grinder, double-shaft high-efficiency mixer, granulator, permanent magnet cylinder, scraper conveyor, speed-regulating auger, horizontal auger, single-shaft mixer, pellet crumbler, multi-stage There are 33 sets of flat rotary screens, counterflow coolers, air compressors, fans and other equipment in total.

10 t/h Poultry feed mill project process flow:

1. Raw corn processing: The purchased bulk corn is manually poured into the hopper, and then sent to the third cleaning screen by a closed bucket elevator. After being screened by three cleaning screens, it is successively sent to the corn warehouse, crushing warehouse, and ingredient warehouse.
2. Handling of auxiliary materials: The purchased raw material rice bran meal in bags is manually poured into the hopper, and then sent to the sealed elevator through the horizontal auger, and then enters the batching bin through the distribution plate.
3. Raw soybean meal processing: The purchased raw soybean meal in bags is manually poured into the hopper, and then sent to the warehouse to be crushed by a closed elevator. The raw materials are sent from the warehouse to be crushed through the speed-adjusted auger to the permanent magnet cylinder to separate the iron-containing impurities, and then sent to the crusher. After being crushed, the raw materials are sent to the closed elevator by the horizontal auger, and then sent to the batching bin through the distribution plate.
4. Mixing of raw materials: The processed corn, soybean meal and rice bran meal are quantified in an electronic scale bucket and then entered into a double-shaft high-efficiency mixer for mixing.
5. Discharging and packaging of finished powder products: The powder in the finished powder warehouse is bagged and packaged by an automatic packaging machine and sent to the warehouse for storage.
6. Preparation and packaging of pellet feed: The raw materials from the raw material mixing process are sent to the granulator by gravity, and the materials in the granulator are pressed into pellets. The granules fall into the counterflow cooler from below the granulator. The cooled pellets fall downward into the granulator for crumbling by gravity. The crumbled pellets are sent to the closed multi-stage rotary screen by the closed elevator for screening. The pellets with too large particle size on the screen are sent to the crusher by the closed conveyor for crushing. The pellets with too small particle size under the screen are sent to the crusher for crushing. Returning to the granulation warehouse, the granules that meet the pellet size requirements are sent to the granule finished product warehouse, and are then bagged and packaged manually and sent to the warehouse for storage.

45 t/h project report for poultry feed plant in Russia

—— RICHI MACHINERY ——

• Annual output: 90,000 tons
• Poultry feed mill project investment: 1,600,000 USD
• Work system: The project labor quota is 30 people. Annual production is 250 days, with one shift of 8 hours each.
• Construction content: Main production workshop, finished product warehouse, raw material silo, raw material warehouse, boiler room, office complex, etc.
• Water consumption: 1100t/a
• Main raw materials: corn*48310, soybean meal*20150t/a, bran*8000t/a, bran*8000t/a, additives*6000t/a, packaging bags*1.6 million pieces/a.
• Main equipment: raw material silo * 300m3 & 200m3, pulse dust collector, bucket elevator, primary cleaning screen, rotating distributor, pulverizer, poultry feed mixer, poultry feed pellet granulator, counterflow cooler, three-roller crumbler, rotary screen, double bucket belt packaging scale, fgrease adding machines, biomass steam boilers, etc.

45 t/h poultry feed mill project Process flow

1. The enterprise purchases raw materials that meet production requirements and stores them in raw material warehouses or silos for later use. The factory is equipped with raw material warehouses and raw material simple warehouses. The raw material silos are mainly used to store corn and soybean meal, and the raw material warehouses are used to store bran, Unified bran and additives.
2. The purchased raw materials are manually put into the feeding hopper, then lifted to the feeding port via the conveyor, and then screened by the primary cleaning screen, and then sent to the bin to be crushed.
3. After being crushed by the crusher, the crushed raw materials are transported to the batching bin through the elevator. According to the preset feed formula requirements, a specific batching measurement system is used to feed and weigh different types of raw materials.
4. The prepared materials are sent to the mixing equipment for mixing and mixing, and then enter the granulator to form granular feed that meets qualified product standards.
5. The granulated finished product is cooled by the cooler and then sent to the finished product warehouse.
6. After passing the inspection, the finished products are poured into woven bags through the packaging system, and then sent to the sewing machine for sealing, and then sent to the finished product warehouse for sale.

8-10 t/h poultry feed manufacturing plant project report in Thailand

—— RICHI MACHINERY ——

• Annual output: 60,000 tons
• Product plan: The main products of the project are various high-end poultry feeds
• Poultry feed mill project investment: 720,000 USD
• Construction content: Renovate and expand the production building to 1,540 square meters, purchase and install a complete set of fully automatic compound feed and concentrated feed equipment, 1 ton steam boiler and water treatment facilities, 250kv power supply and distribution facilities, an 80t weighing scale, and feed quality inspection Instruments and equipment, office space of 300 square meters.
• Energy consumption: power *5000KW·h, water*6552t
• Working system: There are 350 working days a year, with two shifts of production every day, working hours from 6:00 to 22:00.
• Number of employees: 14 people
• Main raw materials (t/a): corn*40361.15, soybean meal*14568.26, corn husks*1924.74, bran*2156.40, sodium chloride*130.30, minerals*1153.50, vitamins*16.86

10 t/h poultry feed mill project Process flow:

1. Reception, storage and cleaning of raw materials: After purchase, raw and auxiliary materials are packed in bags and sent to the raw material warehouse for storage and cleaning.
2. Crushing: The crushing system adopts a one-time crushing process. The crusher is mainly used to crush granular materials such as corn and soybean meal.
3. Batching measurement: The system is equipped with batching bins and electronic scales. When batching, the raw materials in each batching bin are cumulatively measured by the electronic batching scale. The batching cycle is 3 to 4 minutes.
4. Mixing: Mix the measured raw materials, auxiliary materials, feed additives and mixed oils. The trace components (such as vitamins, amino acids, etc.) do not participate in the mechanical metering and batching process, but are manually and accurately weighed by project employees. After pre-mixing, add it directly into the mixer from the small material adding port.
5. Granulation: The dry powder after mixing by the mixer is transported to the warehouse to be granulated by the elevator, and then sent to the granulator through the feeder. Boiler steam is used to provide moisture and temperature. During the granulation process In the process, the material is formed under high temperature, high humidity and high pressure.
6. Cooling: The pellet feed relies on gravity to enter the cooler for cooling, using air cooling. During the air cooling process, the moisture in the feed overflows through the reduction of heat, and the feed pellets cool and solidify.
7. Grading and screening: The feed particles entering the rotary grading screen are screened by the screening machine, and the raw and auxiliary materials with larger particle sizes are screened out and returned to the crushing section for crushing. Products that meet the standard requirements are transported to the finished product warehouse.
8. Inspection, measurement, packaging and storage: The finished pellet feed and powdered feed produced are weighed after passing the inspection, and are automatically weighed and packaged using a packaging scale. After packaging, they are temporarily stored in the finished product warehouse in the factory for external sale.

Setting up a poultry feed mill project is a complex and important process that requires many steps and considerations.

Generally speaking, the process of building a feed factory includes inspecting the market sales channels to determine the type of feed to be produced; applying for a production license and business license, and completing an environmental impact assessment; designing the production process based on time output and production performance.

And purchasing materials that meet the quality of the feed produced. Feed processing equipment; constructing unit frames and floors; during installation, some machines, various types of silos, pipelines, and supporting pneumatic, steam, and power facilities can be manufactured; general production processes are equipped with PLC automatic batching and automatic control.

Below is a detailed guide on the nine-step process of how to set up a poultry feed plant project.

Based on the physiological characteristics, nutritional needs and raw material characteristics of poultry, combined with practical experience in engineering construction and production, RICHI provides excellent production technology and engineering design services to the world.

Generally speaking, the standard process flow of a poultry feed production line is: cleaning – crushing – batching – mixing – granulation – cooling – crushing – screening – spraying – packaging. （Even with the same capacity, the final process design and equipment configuration are different depending on the customer’s needs, budget, product type, degree of automation, and equipment configuration level.）

The following is what we provide for different customers Customized process flows for some poultry feed projects designed: