Cat Litter Pellet Machine

Application of cat litter pellet machine

RICHI cat litter pellet making machine can be applied to the processing of the following cat litter types:

Types of cat litter pellet machine

According to different types of cat litter and application scenarios, cat litter pellet machines can be divided into tofu cat litter machines, sawdust cat litter machines, bentonite cat litter machines, waste paper cat litter machines, and plant cat litter machines. pellet machine, mixed cat litter machine, etc.

Each type of cat litter has its own product characteristics. According to the processing technology of cat litter, the cat litter pellets processing machines provided by RICHI are mainly divided into two models:

Features of cat litter pellet machine

Although our cat litter pelletizer machines are divided into two different models, they all adopt the ring mold granulation process. Therefore, their product features are basically the same, but they are designed for different cat litter particle processing. Each equipment There are also some very unique designs.

• The automatic cat litter machine adopts a gear transmission system, which has high transmission efficiency, good operating stability, and greater overall production capacity. Its output is about 15-20% higher than that of the belt transmission type.
• An automatic grease lubrication system can be configured to add grease to the pressure roller regularly and quantitatively;
• High-precision direct-coupled gear transmission has strong overload resistance and can be restored without shutting down if the machine is blocked.
• The fully enclosed chute is equipped with a pneumatic motor for external discharge and a strong magnetic iron removal device, making the operating environment cleaner and sanitary;
• The rear end of the spindle is improved to a bearing support to ensure that the empty shaft and spindle axes are parallel and the spindle does not shake, thus increasing productivity.
• The pressing chamber is made of stainless steel and sandblasted, which is beautiful, hygienic and not easy to rust.
• The large gears and pinion shafts adopt hard tooth surface and gear grinding technology, with high precision and a service life of up to 15 years.
• The feeder adopts an “O-shaped” cylinder, which not only improves the uniformity of feeding, but also effectively prevents steam from escaping upward.
• The improvement of overall technology makes the daily maintenance cost of RICHI cat litter pellet machine far lower than that of belt type.

Advantages of cat litter pellet machine

Cat litter pellet machine video

Working principle and technical parameters of cat litter pellet machine

01 SZLH cat litter pellet machine —— For Tofu cat litter, bentonite cat litter, etc.

working principle:

The motor drives the rotor in the gear box to rotate, and the rotor drives the mold to rotate together. After the material is heated and expanded by the conditioner, it is compressed inside the mold and advances with the rotation of the mold. During this process, the pressure wheel continuously exerts downward pressure to gradually compress the material into particles. The final product using this process is bentonite cat litter, tofu cat litter, corn cat litter, clay cat litter and other products.

Specifications:

model	SZLH250	SZLH320	SZLH350	SZLH420	SZLH508	SZLH558	SZLH678	SZLH768	SLZH858
Output (t/h)	1~2	3~4	5~7	8~12	10~18	15~25	20~30	25~40	28~45
Main motor power (kw)	22	37	55	110	160	180/200	220/250	250/280	315/355
Main motor series	4P
Feeder power (kw)	1.1	1.5	1.5	1.5	2.2	2.2	2.2	2.2	2.2
Conditioner power (kw)	1.5	2.2	3	7.5	11	11	11	11	15
Ring die diameter (mm)	250	320	350	420	508	558	673	762	858
Finished pellet diameter (mm)	2~12

SZLH cat litter granulators of different designs:

02 MZLH cat litter pellet machine ——For Pine cat litter, waste paper cat litter, etc.

working principle:

The pre-processed raw materials are transported to the feed port of the pellet machine. The feeder then feeds the raw material into the area of the pressure rollers and mold. In this process, the pressure roller gradually compacts and pushes the raw materials into the feed chute of the mold through rotation and squeezing. The feed chute compresses the raw materials into cat litter particles of required diameter and length through the holes of the mold. The final product of this process is pine cat litter, sawdust cat litter, waste paper cat litter and other products.

Specifications:

Model	MZLH320	MZLH350	MZLH420	MZLH520	MZLH768	MZLH858
Output (t/h)	0.3~0.5	0.5~0.7	1.0~1.5	2.0~2.5	2.5~4	4~5
Main motor power (kw)	22	37	90	132	250	280
Main motor series	8P
Ring die diameter (mm)	320	350	420	520	762	858
Finished pellet diameter (mm)	6-12mm

MZLH cat litter granulators of different designs:

cat litter pellet machine projects

cat litter pellet machine price

The cat litter pellet machine cost usually ranges from $7,000 to $100,000. Different manufacturers provide different quality cat litter pellet machines, and the prices are also different. Generally speaking, the price of cat litter granule making machines will be affected by the following factors:

1. Specifications and models: Different specifications and models require different materials, production processes, equipment dimensions, etc. Therefore, the prices of cat litter pellet machines will also vary. Generally speaking, the larger the specification and model, the higher the price.
2. Equipment material and quality: High-quality materials and sophisticated workmanship can improve the service life and working efficiency of the cat litter pellet machine, but the price of the cat litter mould machine will also increase accordingly. The price of poor quality materials is low, but the failure rate of cat litter pellet machine equipment will also increase, so you must keep your eyes peeled when choosing large equipment such as drying equipment.
3. Degree of automation: The highly automated equipment of cat litter granulation machine can not only improve work efficiency, but also reduce labor costs. However, the price of cat litter pellet machine is more expensive than traditional non-automated granulation equipment.
4. Manufacturer: The price of cat litter granulator machines from manufacturers with strong comprehensive strength is relatively high, while the prices produced by some small manufacturers are relatively low. When choosing cat litter pellet machine equipment, don’t just look at the price, but also consider the quality of the equipment and comprehensive services.
5. After-sales service: Perfect after-sales service can reduce equipment failure rates and reduce operating costs.

How to make cat litter pellets? Complete cat litter production line design

Different cat litter pellet production line requires different cat litter process design, and sometimes needs to be customized according to customer needs. The following are the standard process flows of several common cat litter production lines:

Raw materials: soybeans, tofu residue, peas, guar gum, etc.

Cat litter production process:

1. Crushing: Process raw materials such as soybeans and tofu residue into small particles for subsequent processing. Mixing: Mix the crushed materials with different types of raw materials such as corn starch and guar gum in proportion, and mix them thoroughly through the mixing equipment.
2. Adjust humidity: Adjust the humidity of the mixed material by adding or removing water to facilitate subsequent molding. ​
3. Molding and pressing: The mixed materials are fed into the cat litter pellet machine and pressed into shape to become granular or lumpy cat litter products. ​
4. Drying: Send the formed cat litter particles into the drying equipment and undergo high-temperature drying to reduce their moisture content and improve their quality.
5. Cooling and screening packaging: Send the dried cat litter particles or clumps into the cooling and screening equipment to cool the particles, increase the hardness, remove unqualified particles, and then package them into bags or other packaging forms for sale.

The above is the common process flow of tofu and cat litter processing equipment. Different manufacturers may vary, but the general process is similar.

Raw materials: bentonite, clay, attapulgite, etc.

Cat litter production process:

The raw materials and caustic soda are crushed, squeezed, and stirred evenly in a semi-dry state to form a granular mixture. A small amount of water is added to form a semi-dry granular material. After grinding and dividing, Cat litter is Produced through sieving, granulating, drying and other processes.

1. Pelleting section: After crushing and grinding the raw materials, add a small amount of water. The ratio of water to bentonite raw materials is 1:12.5, and then send them to the cat litter pellet machine for granulation.
2. Drying link: After the granulation is completed, the materials are sent to the dryer through a belt conveyor for drying. The drying heat source is the heat generated by the coal-fired hot air stove to directly heat the materials.
3. Finished product packaging and storage: After drying, the products are screened and selected, bagged, weighed, sealed, and stored in storage.

Raw materials: recycled paper, newspapers, cartons, etc.

Paper cat litter production process:

1. Crushing: By feeding the waste raw materials into the crusher for crushing, the raw materials are broken into granular materials suitable for subsequent processing.
2. Drying: If the crushed raw materials contain a certain amount of moisture, they need to be dried.
3. Mixing: In some cases, different types of waste raw materials need to be mixed to obtain better production quality and performance.
4. Pressing: After processing, the granular raw materials need to be formed by cat litter pellet machine. The granular raw materials are put into the press, and high pressure is used to compress them into granular finished products with a certain shape and size.
5. Cooling: After forming and cutting, the granular finished product may need to be cooled. The finished product is placed in a cooling device to allow it to solidify and maintain its shape.
6. Packaging: Put the finished product into packaging equipment and package it for transportation and sales. The packaging method can be selected according to the nature and use of the finished product, usually including bagging, boxing, etc.

Raw materials: pine wood, wood chips, sawdust, etc.

Wood pellet cat litter production process:

1. Crushing: The raw materials used in cat litter processing must be broken into small pieces. Generally it needs to be small enough to fit into the mold. If the stock exceeds an inch, break it first. If the raw material looks like wood chips, you can skip this step. Wood chips or other small pieces can be further reduced in size using a hammer mill.
2. Drying: Before making granules, the raw materials must be dry. Depending on the raw materials used, the moisture content should be between 10% and 15%. In order for the granulation process to work properly, the raw materials should have the right amount of moisture. Drying the feedstock to the right moisture content is critical to making high-quality pellets.
3. Granulation: The dried wood chips are pressed through a cat litter pellet machine to form cat litter particles with higher density.
4. Cooling: When the finished pellets leave the pellet machine, they are very hot and release water vapor. Therefore it must be cooled. The most common method is to air dry them naturally, sometimes by cooler. Care must be taken to prevent cooling too quickly to prevent cracks.
5. Screening: Not all particles are qualified, so they must pass through the screening section.
6. Packaging: Once the cat litter pellets are screened, they will be transported to packaging equipment, and then stored and transported to consumers.

The excellent quality of cat litter needs to be guaranteed from many aspects, such as raw material selection, ratio, cat litter production process, drying degree, etc., which all need to be strictly controlled and controlled. Only by ensuring that every aspect is done to its best can we produce high-quality cat litter.

In short, the production process of cat litter needs to go through many links, from the selection of raw materials to the packaging of finished products, each link needs to be strictly controlled and controlled. Only in this way can high-quality, safe and environmentally friendly cat litter products be produced.

Supporting Equipment for cat litter pellet machine

Generally speaking, a cat litter pellet production line is composed of a variety of equipment. In addition to the core cat litter pellet machine, it also requires crushers, mixers, dryers, coolers, screening machines, packaging scales, conveyors, cleaning equipment, dust removal equipment, etc.

The followings are the machines that make cat litter:

How to choose a cat litter pellet machine manufacturer?

In the cat litter processing industry, it is crucial to choose a suitable cat litter machine manufacturer. This is not only related to production efficiency and product quality, but also directly affects the long-term development and market competitiveness of the enterprise. So, what issues should you pay attention to when choosing a cat litter pelletizer machine manufacturer?