1-160TH Animal Feed Processing Plant Solution

Animal Feed Processing Plant

RICHI animal feed processing plant solution provides the opportunity of grinding, proportioning, mixing, pelleting/extrusion, cooling, screening and packaging feed for various animal, such as cattle, pigs, poultry, fish, shrimp, pet, etc.

Animal Feed Processing Plant
Animal Feed Processing Plant

RICHI animal feed processing plant solutions help you produce top quality feed and to make economical use of your raw materials . As a technology partner with long-lasting experience in the industry, we support you in every aspect of the production of reliable animal feed.

The animal feed processing plant solutions come in a modular design so you can customize them to match your animal feed production process. We also offer services, maintenance, repairs, automation, technology support and training. These are all designed to deliver high quality products and cost-effective processes.

RICHI company
chicken

poultry Feed Processing Plant

The poultry feed plants we provide can process different types of poultry feeds to meet different lifecycle requirements. The feed types that can be processed include broiler feed, laying hen feed, duck feed, goose feed, bird feed, etc.

cattle

cattle Feed Processing Plant

We provide feed plants that can process cattle feeds with high-quality nutrition options to support cattle’s growth & health. The processable feeds include dairy cow feed, beef cattle feed, grass feed, fermented feed, straw feed, etc.

floating fish

fish Feed Processing Plant

We provide floating and sinking fish feed processing line that can process fish feed for starter, grower and finisher blue gill, catfish, largemouth bass, tilapia, hybrid striped bass and trout. Extrusion and pelletizing processes are optional.

pet

pet Feed Processing Plant

The pet feed mills we provide can process high quality food with premium nutrition to support pet’s health at a great value. Choosing RICHI Machinery is one of the most important choices you can make for your pet food business.

pig

pig Feed Processing Plant

The feed mill plants we offer can process top-quality swine feeds, crafted to optimize swine’s health & performance ensuring swine production reaches its full potential. Pig feed processed by this technology can deliver the right nutrition for pigs in every production phase.

horse

livestock Feed Processing Plant

The feed plants we provide can process livestock feed and mineral for beef and dairy cattle, equine, goat, sheep, swine, horse and more, helping animals reach their full potential. The feed processed with this technology are designed to keep animals happy and healthy.

shrimp

shrimp Feed Processing Plant

We offer shrimp feed mills that can process high-quality feed to improve shrimp health and yield the highest possible shrimp weight in the shortest time. The feeds that can be processed using this technology include Starter feed, Pre Grower feed, and Grower feed.

premix

premix Feed Processing Plant

The premix feed processing plant we offer can process premix feed, which is a blend of vitamins, minerals, supplements, and other nutritional ingredients designed to provide a balanced diet and meet the specific nutritional needs of poultry livestock aqua animals.

8-10tph animal feed processing plant flow chart

Feeding and cleaning section

Impurities in the raw materials will directly affect product quality and feed processing equipment, and may seriously damage the equipment and affect the smooth progress of feed production, so they must be cleaned before mixing.

grinding section

The process of feed crushing is determined according to the required particle size, feed type and other conditions. According to the combination with the batching process, it can be divided into batching first and then crushing process and batching first and then crushing process.

batching and mixing section

There are three batching methods: manual batching, automatic batching, and micro-weighing batching. Raw material mixing is an important process in both batch and premix production. Its accuracy directly affects the quality of feed and ensures the uniformity of feed.

Pelleting section

The prepared dry powder is prepared into a powdered feed with a certain moisture content and humidity that is conducive to granulation, and then sent to the granulation room for pressing. After granulation with ring die pellet machine, it is cut into the required feed pellet length.

cooling section

The pellets are cooled in a cooler because the pellets coming out of the pelletizer are as hot as 70-80 ℃, which is too high to be packaged immediately. So they are cooled to room temperature in a cooler before being packaged.

crumbling section

In order to save electricity and improve output and quality during the production process, pellets are often crushed into particles suitable for livestock and poultry through a pellet crumbler machine after pelletizing.

screening section

The screening system can separate out three different feed. The large pellet will be fed to the crumbler, the qualified feed pellet will be fed into the finished product bin, and the small powder feed will be fed into the ring die pellet machine.

packaging section

The automatic packing system is composed of packing scale, belt conveyor and sewing machine. It can packing into 10-50Kg bags. Here we use belt dual-use scale, that can pack both of pellets products and powder feed automatic.

Features and benefits of Animal Feed Processing Plant

8-10 tph animal feed processing plant design

This is a 10-ton computer batching production line design equipped with two 1,000-ton silo systems.

  • Powder and granular materials have their own bucket elevators, and the silo flushing time is very fast;
  • There are ten silos, which can store a variety of materials, various formula options, and large storage capacity. When all silos are full, the crusher can stop working;
  • Two silos for pelletizing, with large storage capacity, and the formula can be changed without stopping the machine without changing the ring die.
8-10 tph animal feed processing plant design

This is a 10-ton feed plant that includes forage straw processing. This feed line can process 10 tons of ordinary livestock and poultry pellet feed, and can also be used to process 15 tons of mash feed.

In addition, if the raw material formula contains 30% straw or grass, the production line designed with this design can process 6 tons of pellet feed; if the formula contains 70% straw or grass, it can process 6 tons of pellet feed.

  • The cleaning equipment is fully equipped, and the quality of the finished product is guaranteed;
  • Select the formula, and the computer automatically batches the ingredients one batch at a time;
  • There are 2 finished product warehouses with large storage capacity, and the formula can be changed without stopping the machine to pack the next formula of materials.
8-10 tph animal feed processing plant design

This is still a fully automatic 10-ton feed processing plant design, but the characteristics of this design are: in addition to having a basic packaging section, a finished product warehouse is also added, from which the materials can be transported to the bulk truck below, and the feed can be directly transported to nearby breeding farms or farms.

  • The negative pressure ventilation system can increase the output by 20%;
  • The mixer has a short mixing time, high efficiency and 97% uniformity;
  • The grease adding system is equipped with a grease scale, which can be used to pre-weigh and set the amount of oil added to ensure continuous operation;
  • The entire production line has a centralized dust removal system connected to each feeding port and packaging area, ensuring the working environment of the workshop.

equipment needed to start Animal Feed Processing Plant

grinder

Used to crush granular raw materials.

mixer

Used for mixing raw materials and additives.

animal feed pellet machine

Used to process powdery materials into pellets.

cooler

Used to cool pressed feed pellets.

Used to screen out qualified feed pellets.

packer

Used for packaging various types of feed products.

extruder for feed mill

Used in feed mills using extrusion technology.

dryer for feed mill

It can dry various raw materials and feeds.

silo

Used to store bulk raw materials such as corn.

Electric Control Cabinet

Used to control the automated production and operation of the entire feed plant.

screw conveyor machine

Used for horizontal or short distance material and product transportation.

bucket elevator conveyor

Used for vertical material and product transportation.

animal feed processing plant in United States

The customer built the plant for his large cattle farm. The raw material includes grass, corn, wheat bran, soybean meal, and require 4-8mm pellets. The special point is that it contains hemp in its raw materials.

  • Capacity:10-12 T/H
  • Feed Pellet Size:4-8mm ruminant feed pellets
  • The install period:40 Days
  • Control Mode:Automatic
  • Guiding Price:580,000 USD
animal feed processing line in Uzbekistan

This is a customized 10-15 ton per hour full automatic poultry feed processing plant, used to produce mash feed and 2-6mm chicken feed pellets, the raw materials are corn, wheat, soybean meal, sunflower seed meal, oil, premix.

  • Capacity:10-15T/H
  • Feed Size:mash feed and 2-5mm pellets
  • Main power:520KW
  • Workshop size:35m*20m*25m
  • Cost:400,000 USD
animal feed processing plant in Afghanistan

The project was originally planned to be installed in 90 days, but before our 4 engineers arrived, all the construction equipment was ready and the local installers were very cooperative. So the project was installed in only 60 days.

  • Capacity:10-15T/H
  • Feed Size:Powder and 3.4mm pellets
  • The install period:60 Days
  • Workshop size(LWH):12m*12m*25m
  • Price:290,000 USD
animal feed processing line in Saudi Arabia

This project will process livestock, poultry, aquatic products and other compound feeds, and the main process is: cleaning materials (corn, wheat, soybean meal, rapeseed meal, rice bran, etc.) → crushing → mixing → granulation → packaging.

  • Capacity:20000T/A
  • Pellet Size:1.5-8mm
  • The install period:150 Days
  • Control Mode:Automatic
  • Price:480,000 US dollars
animal feed processing plant in Morocco

The layer feed processing plant project covers an area of 1500m². Annual water consumption is 120t. A 250kw transformer is installed in the factory, which can meet the production and living power consumption of this project.

  • Capacity:10T/H
  • Feed Size:Mash feed
  • The install period:30 Days
  • Control Mode:Semi-automatic
  • Guiding Price:320,000 USD
animal feed processing plant in New Zealand

The animal feed processing plant project products are mainly used for livestock, ruminants, rabbits and other animals. The staff is 20 people, will implement a three-shift work system and the annual working time is 300 days.

  • Capacity:8-10T/H
  • Feed Size:2-6mm pellets and powder
  • The install period:130 Days
  • Control Mode:Automatic
  • Price:1.2 million USD
animal feed processing plant in russia

This is a 8t/h trout fish feed processing plant in Russia. The main construction content include production areas, office areas, etc. It is fully capable of meeting the annual production capacity requirement of 20,000 tons of compound trout feed.

  • Capacity:8 Tons per hour
  • Feed Size:0.8-4mm
  • The install period:150 Days
  • Control Mode:Automatic
  • Price:1,050,000 USD
animal feed processing plant in The Philippines

The aqua feed processing plant project works 150 days a year and 12 hours a day. This project uses Soybean meal, Rapeseed meal, Peanut meal, Rice bran, Soybean germ powder, DDGS, Pet Grade Chicken Powder, Fishmeal, etc. as raw materials.

  • Capacity:10T/H
  • Feed Size:1.5 -4mm
  • The install period:200 Days
  • Control Mode:Automatic
  • Price:890,000 USD
animal feed processing plant in Bangladesh

The fish feed processing project uses corn, soybean meal, flour, rapeseed meal, peanut bran, vegetable oil, etc. as raw materials to produce extruded feed. The total electricity consumption is 270,000 kWh/year.

  • Capacity:8T/H
  • Feed Size:1.2-3mm
  • The install period:180 Days
  • Control Mode:automatic
  • Guiding Price:640,000 USD
Cost to set up animal feed processing plant

The investment cost of a 8-10t/h animal feed processing plant is generally between 150,000-300,000 USD. (Only the price of the production line equipment, excluding the silo)

Regarding the construction cost of a feeding plant, the following factors are mainly considered:

  1. Land cost
    The construction of a feed processing plant requires a certain area of ​​land, and the land cost will be affected by factors such as geographical location, land nature, and land price. Generally speaking, the higher the land price, the higher the investment cost. In addition, the land nature and geographical location in different regions will also affect the land cost.
  2. Equipment cost
    The feed processing plant needs to purchase various production equipment, such as raw material processing equipment, mixing equipment, pelleting equipment, packaging equipment, etc. The equipment cost will be affected by factors such as equipment model, brand, and quality. Generally speaking, the higher the brand awareness and the better the quality of the equipment, the higher the price. In addition, the prices of different models of equipment will also be different.
  3. Construction cost
    The construction cost includes plant construction, warehouse construction, office facility construction, etc. These costs will be affected by factors such as construction scale, architectural style, and material selection. Generally speaking, the larger the construction scale, the higher the architectural style and material selection, the higher the construction cost.
  4. Operating expenses
    Operating expenses include staff wages, water and electricity costs, raw material procurement costs, equipment maintenance costs, etc. These costs will be affected by factors such as production scale, management level, and market conditions. Generally speaking, the larger the production scale, the higher the management level, and the better the market conditions, the higher the operating costs.

Building an animal feed processing plant requires full consideration of various factors and detailed planning and budgeting. At the same time, it is also necessary to pay attention to investment risks and market changes, formulate reasonable business strategies, and ensure the long-term and stable development of the enterprise.

PRODUCTION LINE DISPIAY

bran
Sunflower seeds
corn
premix powder
alfalfa
straw
cottonseed meal
fish meal
grain
grass
hemp
Miscanthus
soy
vege oil
Cassava
beets
kitchen waste
Sunflower hulls
feed pellet

RICHI recognizes the diversity of our customer’s needs. Our 1-120 t/h feed processing plant is designed for both entry-level and established feed producers, ensuring seamless and efficient feed production with cutting-edge technology and expert services.

Perhaps you are interested in the construction of animal feed mill plants with these outputs.

1-2tph Animal Feed Processing Plant

small scale feed mill

1-2T/H feed production

3-4tph Animal Feed Processing Plant

animal feed production plant

3-4T/H feed production

5-7tph Animal Feed Processing Plant

animal feed pellet plant

5-7T/H feed production

12-20tph Animal Feed Processing Plant

feed preparation plant

12-20T/H feed production

25-40tph Animal Feed Processing Plant

feed pellet production line

25-40T/H feed production

50-60tph Animal Feed Processing Plant

commercial feed mill

50-60T/H feed production

60-80tph Animal Feed Processing Plant

complete feed mill plant

60-80T/H feed production

What are the principles of feed factory design?

1. Site selection principles

  1. Convenient geographical location and convenient transportation;
  2. Good environment and suitable climate;
  3. Complete and sufficient facilities and equipment such as electricity, water, fuel, etc.
  4. The surrounding environment complies with environmental protection and safety regulations.

2. Factory building design

  1. Use durable, environmentally friendly and anti-corrosion materials;
  2. Reasonable building layout, sufficient ventilation and light;
  3. Equipped with necessary fire protection and safety equipment;
  4. Reasonable process flow and effective logistics management.

What factors should be considered when designing a 8-10T/H animal feed processing plant?

Animal feed processing plant design is a highly comprehensive engineering task, which is related to multiple core factors such as the efficiency of the feed production line, product quality and production cost.

During the design process, the special needs of animal feed such as livestock, poultry and fish must be considered in depth to ensure that the produced feed can meet the growth needs of animals while ensuring the nutritional balance and taste of the feed.

  1. At the beginning of the design, project feasibility study, approval of the design task book and on-site survey are all essential steps. These preliminary work can provide accurate data and basis for subsequent design to ensure the scientificity and rationality of the design.
  2. In terms of process design, the process design of raw material silos, main workshops, auxiliary material warehouses, finished product warehouses and laboratories is crucial. In particular, the process design of the main workshop involves multiple aspects such as process flow, process parameters and process specifications. The selection, calculation and formulation of these aspects need to be strictly demonstrated and verified in practice to ensure the stability and efficiency of feed production.
  3. In addition, process design is of decisive significance to the performance indicators of the feed factory. These performance indicators include but are not limited to production capacity, particle size of crushed materials, accuracy of metering and batching, mixing uniformity, etc. Each indicator is directly related to the quality and output of feed, so it must be given enough attention in the design process.
  4. Process design is the core part of feed mill design. It requires the rational arrangement of the arrangement and combination of equipment and devices according to different product specifications and uses to meet the technical requirements of different formulas, different raw materials and different products. A reasonable process flow can not only improve production efficiency, but also reduce production costs, laying a solid foundation for the long-term development of the feed mill.

In summary, animal feed processing plant design is a complex and meticulous task. It requires comprehensive consideration of multiple factors to ensure the scientificity and rationality of the design. Only in this way can high-quality and efficient feed be produced to meet the growth needs of livestock, poultry, fish and other animals, and make positive contributions to the development of animal husbandry.

What are the design specifications for 8-10 t/h animal feed processing workshops?

  1. Workshop layout
    The layout of the feed processing workshop should be reasonable, taking into full consideration factors such as the arrangement of equipment, personnel flow, and the transportation of raw materials and finished products. The workshop should be divided into clean and dirty areas, and the equipment should also have corresponding areas.
  2. Equipment selection
    The equipment required for the animal feed processing plant workshop should comply with relevant national standards and should be selected according to the production scale. Equipment with problems in terms of service life and safety should be avoided, and regular maintenance and overhaul should be carried out to ensure the normal operation of the equipment.
  3. Ventilation
    The feed processing workshop should have a good ventilation system to ensure air circulation in the workshop. At the same time, dust and odor in the workshop should be avoided from affecting the health of workers. Ventilation equipment should also comply with relevant national standards and be regularly maintained and cleaned.
  4. Noise control
    High noise may be generated in the feed processing workshop, and corresponding measures should be taken to control it to reduce the impact on workers. For example, sound insulation materials should be used in the workshop, and low-noise equipment should be selected.
  5. Hygiene
    The feed processing workshop should maintain good hygiene and be cleaned and disinfected regularly. At the same time, sufficient sanitary facilities should be provided to the workers in the workshop, such as wash basins, disinfectants, etc.

In short, the design specifications of the animal feed processing plant workshop involve all aspects and need to be considered comprehensively. Only by ensuring the safety, hygiene and comfort of the workshop can we provide a good working environment for the workers and ensure production capacity and product quality.

I want to transform my animal feed processing plant into the production of biological enzyme protein. Is there a future?

In order to adapt to the general trend of industrial structure adjustment of feed industry, improve breeding rewards, reduce drug residues in animals, and manufacture green feed, the application of biotransformation products and the production of biological enzyme protein have become the new direction of current feed development.

RICHI’s production practice of feed enzyme protein has proved that it can use medium and low-priced agricultural and sideline products as feed protein raw materials, such as rapeseed meal, soybean meal, etc. to make enzyme protein finished products as feed protein sources, which can partially replace high-priced protein raw materials such as fish meal, and the cost reduction value is considerable.

In addition, enzyme protein products contain a variety of beneficial bacteria, which can improve animal digestion function and enhance animal health. Therefore, they can replace drug antibiotics and solve the problems of bacterial resistance and drug residues.

Using existing feed mill equipment to produce enzyme protein products requires adding sterilization, fermentation and other systems. When drying the fermented materials, low-temperature drying must be used in order not to destroy the activity of the enzyme.

Using agricultural and sideline products as raw materials to produce enzyme protein products is feasible both from the perspective of social economy and economic benefit analysis. The production and development of feed enzyme protein will definitely occupy an important position in the feed industry. (Find RICHI on Youtube)

Can one animal feed processing plant be used to produce cattle feed and poultry feed?

Yes. If the raw materials of the two feeds are similar, the same line can be used without adding equipment. If the feed to be processed is ruminant feed, then on the basis of the poultry feed production line, it may be necessary to add grass crusher, grass chopper, baler, dryer and other equipment. And the selection of pelletizer will also be different.

Is RICHI Machinery A Manufacturer?

Yes, RICHI Machinery is an animal feed processing plant supplier and equipment manufacturer, we are the factory, not a middleman, not a trading company, and all equipment prices are ex-factory prices.

Does RICHI Machinery Provide Installation Services?

Yes, we provide installation services, and we provide full-process services including design, manufacturing, delivery, installation, commissioning, training, etc.

Any Question?

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RICHI Machinery

Who We Are

RICHI Machinery is one of the world’s leading suppliers of technology and services for the animal feed, aqua feed and pet food industries, also the largest pellet production line manufacturer in China.

Since 1995, RICHI’s vision to build a first-class enterprise, to foster first-class employees, and to make first-class contributions to society has never wavered.

In the past three decades, we have expanded our business to a wide range of areas, including animal feed mill equipment, aqua feed equipment, pet feed equipment, biomass pellet equipment, fertilizer equipment, cat litter equipment, municipal solid waste pellets equipment, etc.

Service for animal feed processing plant

Any problem, please contact Richi Machinery. The exclusive customer service manager will provide one-stop worry-free solutions.

richi service for mill construction
consultation

customer consultation

We want to have a deep understanding of your industrial process, to know your exact needs of feed, wood, biomass, fertilizer or other pellet processing.

design

feed plant design

Based on your unique situation and industrial process, we will tailor complete animal feed processing plant you need, and inform you of every additional detail that could facilitate operation, minimize total cost.

manufacturing

equipment manufacturing

The critical components of the of the complete animal feed processing equipment are built in our own workshops in Asia. Additional equipment is manufactured by our worldwide network of reliable partners.

testing

equipment testing

We can provide customers with testing services from a single machine to a complete pellet plant system, and provide you with real actual data for “worry-free use.”

shipping

equipment delivery

In equipment boxing and packaging, we adopt professional packaging and modular solutions to ensure the safe and non-destructive delivery of animal feed mill equipment.

installtion

installation & commissioning

Whether you choose your own subcontractor for the erection phase or you want to install everything together with us, a Richi supervisor will be around to make sure everything is mounted in a safe and thorough way.

training

staff training

We provide comprehensive training for the technicians of each project. We can also continue to provide support for the technicians during latter project operation.

visit

project follow-up

When everything is up and running our Richiers will help you further whenever needed. We are ready to answer your call 24/7.We’ll also visit you regularly to learn about your needs.

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