hen feed plant

Improving the efficiency of the laying hen feed plant is the key to increasing production capacity and reducing production costs. The following introduces several key measures to improve the efficiency of the laying hen feed plant.

1. Automated production:
   The introduction of automated equipment and control systems can greatly improve the efficiency of the laying hen feed plant. Automated production can reduce manual operations, increase production speed and consistency, and reduce human errors in production.
   Through automated equipment and control systems, precise batching, mixing and packaging processes can be achieved and the production efficiency of the production line can be improved.
2. Process optimization:
   Optimizing the process flow of the laying hen feed plant can improve production efficiency. By analyzing and evaluating each process link, we can identify bottlenecks and inefficient parts, and take improvement measures, such as rationally arranging process sequences, optimizing equipment configuration, improving operating methods, etc., to improve the overall efficiency of the production line.
3. Equipment upgrades:
   Regularly evaluating and updating hen feed mill equipment is an important measure to improve efficiency. The use of advanced equipment and technology can improve the production capacity and quality stability of the production line. Equipment upgrades may include more efficient mixing equipment, crushing equipment, packaging equipment, etc. to meet growing capacity needs.
4. Energy management:
   Taking energy-saving measures, such as optimizing the energy supply system, using efficient hen feed plant equipment and energy-saving technologies, and rationally arranging production plans, can reduce energy consumption and improve energy utilization efficiency, thereby reducing production costs and improving efficiency.
5. Personnel training and management:
   Proper personnel training and management are crucial to improving hen feed plant efficiency. Employees should receive professional training and be familiar with operating procedures and safety regulations to improve work efficiency and quality. In addition, rationally arranging work plans, optimizing staffing, establishing incentive mechanisms, etc. can also help improve employees’ work enthusiasm and productivity.
6. Data analysis and optimization:
   By collecting and analyzing hen feed plant data, potential problems and improvement opportunities can be discovered. Using data analysis tools and technologies, bottlenecks in the hen feed plant can be identified, production plans can be optimized, failures can be predicted and prevented, thereby improving production efficiency and product quality.

In short, improving the efficiency of the laying hen feed plant requires comprehensive consideration of factors such as equipment, technology, energy management, personnel training, and data analysis.

By introducing automated hen feed production, process optimization, equipment upgrades, energy management, personnel training and management, and data analysis and optimization, the efficiency and competitiveness of the hen feed plant can be improved, and higher production capacity and economic benefits can be achieved.

Saving energy consumption is something that every hen feed factory should pay attention to. In order to reduce energy consumption and increase output in the daily hen feed production process, RICHI recommends that you need to do the following.

1. How to save energy consumption in the power transmission system

Feed machinery and equipment transmit power through transmission devices such as bearings, reducers, and transmission belts. Therefore, we must first ensure the normal operation and lubrication of the transmission device to reduce the loss of power during the transmission process to achieve energy saving effects.

• Select the appropriate type and dosage of lubricant to ensure that the hen feed plant equipment has a good working environment and condition;
• Keep the transmission belt at the appropriate tension, replace the worn transmission belt, and use pulleys and other devices that match the transmission belt;
• Avoid vibration of the transmission equipment caused by loose chain, and keep the chain at an appropriate tightness;
• Keep the transmission device clean and free of dirt and waste to avoid excessive local heat collection. Allow air to flow freely around the gear reducer;
• When the hen feed plant equipment must work at more than one speed, use AC variable frequency transmission device instead of mechanical and adjustable belt transmission;
• Use as little or avoid the use of pneumatic conveying systems as possible.

2. How to save energy consumption in the crushing process

• Reverse the direction of the hammer or replace the hammer and bag in time to improve the crushing efficiency;
• Keep the negative pressure of the air auxiliary system in good condition to increase production. After the pulse fan stops, the pulse bag is cleaned in a delayed manner to ensure that the bag is clean, which can extend the use time of the bag and improve the efficiency of the fan;
• Use a variable speed feeder to hen feed the material evenly and keep the load of the crusher constant;
• In the micro-grinding operation, mixing difficult-to-grind and easy-to-grind raw materials for micro-grinding can improve the micro-grinding efficiency;
• Add classification hen feed plant equipment after primary crushing and fine crushing to reduce excessive crushing of raw materials.

3. How to save energy consumption in mixing and batching processes of hen feed plant？

• Improve the operational skills and coordination level of central control personnel.
  • When the operator receives the task at work, he or she will decide the type, order and quantity of materials to be fed by the material feeders based on the production task order, the amount of raw materials in stock and the capacity of the batching warehouse, so as to ensure that the mixer works continuously and will not stop production due to a shortage of certain raw materials;
  • Reasonable feeding will ensure that the pulverizer starts less times and the idle running time is the shortest within a certain period of time;
  • When pellets and concentrated materials are produced at the same time, determining the appropriate switching time is an important guarantee to maintain the continuous production of the hen feed pellet making machine and the mixing function.
  • If the central control personnel are not skilled in operation and have low coordination ability, the production process will inevitably suffer from problems such as unsmooth production or production shutdown due to material shortage.
  • Therefore, improving the operation and coordination level of central control personnel is an important aspect of improving hen feed plant production efficiency.
• Use a variable frequency speed controller for the spiral feeder to keep the feeder motor load stable and efficient.
• The design of the silo and weighing bucket should ensure that the materials are completely discharged by gravity without using vibration discharge or mechanical discharge or mechanical discharge device.
• Correctly set the ingredients and mixing cycle, reasonably arrange manual feeding and liquid addition operations, and improve the efficiency of ingredient mixing operations.

4. How to save energy consumption in the granulation process

• When purchasing the ring die of the poultry feed pellet making machine and the screen of the feed grinder, the opening rate should be increased as much as possible while ensuring the strength, thereby improving production efficiency and reducing power consumption.
• Reasonably control the output and reasonably adjust the die roller gap to improve the granulation efficiency and extend the life of the ring die and pressure roller.
• Use the ring die repair machine to repair the ring die in time to improve the granulation production efficiency.
• Adjust or replace the paddles of the conditioner of the chicken feed pellet machine, and add a stirring rod to the conditioner to improve the conditioning effect and production efficiency.

The production of hen feed is one of the important links in agricultural production and plays an important role in the development of poultry breeding industry. The hen chicken feed mill plant is an essential system to achieve large-scale and standardized production.

In the hen feed production process, we need to master the following key technologies:

1. Cleaning and dust removal technology. Ensure that the raw materials used are free of impurities, and operators must take dust-proof measures to ensure that the production site is clean and hygienic.
2. Mixing technology. Different types of raw materials should be selected and mixed according to the nutritional needs of different species, and mixed in strict accordance with the formula proportions to ensure the balance and nutritional value of the feed.
3. Processing technology. Choosing appropriate layer feed processing technology can improve the crushing rate and digestibility of feed, increase the utilization efficiency of feed, and reduce the cost of feed. Currently, commonly used processing technologies include granulation, extrusion and cooking.
4. Quality inspection technology. Ensure that the quality of feed meets various standards and requirements, and improve the qualification rate and safety of hen feed.

In actual operation, we also need to pay attention to the following points:

• Selection of raw materials. Fresh, mildew-free, and odor-free feed ingredients should be selected and properly stored to prevent moisture, mildew, etc.
• Equipment maintenance. Regularly inspect and clean hen feed plant equipment, and replace damaged parts in a timely manner to ensure normal operation of the equipment.
• Mastery of processing technology. Operators should have a deep understanding of hen feed processing techniques such as pelleting and extrusion, and can make adjustments according to the dietary needs of different types of animals to ensure a rational proportion of feed.
• Implementation of quality control. Designate a dedicated person to conduct quality testing of the hen feed, and handle unqualified feed in a timely manner to avoid harm to animals during use.

The above key technologies and practical experience are only the tip of the iceberg in laying hen feed production.

At the same time, in actual operations of hen feed plant, you also need to constantly summarize experience and carry out technological updates and improvements based on market demand and animal nutrition development trends to adapt to the changing market environment.

The quality stability of pellets is one of the important factors to ensure product quality. In the hen poultry feed production line, batching accuracy and control are key factors affecting product quality stability. By taking appropriate measures and using effective control methods, the batching accuracy and control of the hen feed plant can be improved to ensure product quality consistency.

The following are some key methods and control strategies that can be used to improve the quality stability of hen feed plants.

1. Accurate raw material measurement:
   Ensure the use of precision weighing equipment and accurate sensors to accurately measure the input of raw materials. Regularly calibrate and maintain weighing equipment to ensure its accuracy and stability.
2. Optimization of ingredient ratio:
   According to product formula and process requirements, the ingredient ratio should be reasonably optimized. Taking into account the characteristics and interactions of raw materials, ensure the correct proportion and uniform mixing of various raw materials, thereby improving the quality stability of the hen feed product.
3. Application of automatic control system:
   Introduce advanced automatic control system to realize automatic control and precise adjustment of the batching process. Through real-time monitoring and feedback control, batching parameters can be adjusted in time to ensure batching accuracy and stability.
4. Real-time data monitoring and analysis:
   Establish a real-time data monitoring system to monitor and record key parameters in the batching process. Through data analysis, deviations and anomalies are discovered in a timely manner and corresponding corrective measures are taken to ensure the accuracy and stability of ingredients.
5. Strict operating procedures and standard operating procedures:
   Establish strict operating procedures and standard operating procedures to provide training and guidance to ingredients personnel. Ensure operators follow prescribed steps and requirements to reduce human errors and variability.
6. Regular quality inspection and feedback:
   Establish a regular quality inspection and feedback mechanism to conduct quality inspection and analysis of the produced pellets. Based on the test results, batching parameters and control strategies are adjusted in a timely manner to improve hen feed quality stability and product consistency.
7. Supply chain management and collaboration with partners:
   Establish close cooperative relationships with suppliers to ensure the quality and stable supply of raw materials. Share information and data to achieve collaborative management of the supply chain, thereby improving ingredient accuracy and stability.
8. Continuous improvement and innovation:
   Continuous improvement is the key to improving hen feed quality stability. Through continuous improvement and innovation, we continue to seek optimization and innovation of batching accuracy and control methods to enhance the quality stability and competitiveness of the hen feed plant.

Through the above methods and control strategies, the batching accuracy and control level of the hen feed plant can be effectively improved, and quality stability and product consistency can be achieved.

At the same time, continuous improvement and innovation are also key. We must constantly seek new methods and technologies to adapt to market needs and challenges and maintain our leading position.