Animal Feed Factory Project
700+ animal feed factory projects are the answers RICHI Machinery has delivered to the feed production industry and global customers in the past 30 years.
RICHI provides 1-160 t/h animal feed mill projects to global customers, including comprehensive technical services including factory layout, process design, equipment manufacturing, installation, commissioning, electrical control and operation training, and technical formulation.
- Covering the processing of poultry feed, livestock feed, aquatic feed, pet feed, premix, concentrated feed, fermented feed, etc.
- Business scope: new construction, expansion, renovation
- Animal feed factory project investment: 10,000-5,000,000 USD
At present, RICHI’s animal feed factory projects have been built in more than 130 countries around the world, and various complete sets of animal feed mill machinery have been successfully exported to Russia, Iran, Indonesia, the United States, India, South Africa, Thailand, the United Kingdom, Germany, France, Canada, Brazil, Algeria, Argentina, Peru, Egypt, Poland, Romania, Australia, Egypt, Kenya, Kazakhstan, Afghanistan, Iraq and many other countries and regions.
animal feed factory project types
At present, the animal feed plant projects we have done are mainly divided into the following categories:
- Poultry feed plant project
- Cattle feed plant project
- Fish feed mill project
- Pig feed mill project
- Pet feed mill factory project
- Sheep feed factory project
- aqua feed factory project
- Shrimp feed mill factory project
- Livestock feed factory project
- Premix feed mill factory project
- fermented feed factory project
- Compound feed factory project
- ruminant feed factory project
- mash feed plant project
Featured animal feed factory project
Below, RICHI will introduce to you the animal feed mill factory projects we have done from the five ranges of 1-2t/h, 3-4t/h, 5-7t/h, 8-10t/h and 10+ tons.
01 1-2T/H animal feed factory project
1-2T/H animal feed factory project is suitable for small feed processing businesses and farms. Currently, projects and equipment with this output have been exported to Belgium, the Netherlands, Moldova, Russia, Indonesia, Vietnam, Saudi Arabia, Qatar, and Uzbekistan Nearly 100 countries including Stan, Kazakhstan, Cuba, Chile, Australia, and Algeria
1-2T/H animal feed factory project price: 10,000-50,000 USD
animal feed factory project In Ethiopia
- Output: 1-2T/H
- Feed type: Broiler chicken feed
- Workshop size:10m*4m*5m
- Main equipment: Animal food hammer mill machine * 11 kw; Feed Mixer * 250kg/batch; Feed Pellet Making Machine * 22 kw; Cooling machine* 0.93 kw; pellet crumbler machine*5.5kw; screen machine*0.25kw, etc.
- Installation time: 15 Days
- Project price: FOB $78,000
animal feed factory project In Qatar
- Output: 1-1.2T/H
- Feed Type: Bird And Camel feed
- Workshop size: 10m*5m*12m
- Main equipment of the project: feed hammer mill*11KW; feed mixer*250kg/batch; feed pellet extruder*22kw; cooling machine; packing machine and other auxiliary equipment, It’s one set full automatic control system .
- Installation time: 26 Days
- Project price: FOB $110,000
animal feed factory project In Nigeria
- Output: 2T/H
- Feed type: chicken and floating fish feed
- Workshop size: 15M*9.5M*8M
- Main equipment of the project: 37KW hammer mill, 2.500kg/batch mixer, 90KW extruder, 22KW Pellet machine, SKLN11*11 cooler, vibrating shifter, automatic packing machine, etc.
- Installation time: 20 Days
- Project price: FOB $120,000
02 3-4 T/H animal feed factory project
The 3-4 t/h animal feed factory project is suitable for investors in small and medium-sized farms, breeding farms and small feed processing businesses. Currently, our 3-4 tons animal feed plants have been exported to Indonesia, New Zealand, Canada, South Africa, Ethiopia, Australia, Algeria, Zimbabwe, Vietnam, Cambodia, Tanzania, Russia, Senegal, India, Ghana, Nigeria, Philippines, Pakistan and other countries
3-4 T/H animal feed factory project cost: 5,0000-12,0000 USD
animal feed project in the Philippines
- Output: 4T/H
- Feed type: Pig feed & chicken pellets
- Project area: 1200m²
- Main equipment of the project: Animal livestock feed pelletizing equipment, Animal livestock feed mixer, Animal livestock feed grinding machine, Powder cleaning screen, Pulse bag dust collector, Rotating sieve, Bucket elevator, Scraper conveyor, Pellet cooler, etc.
- Installation time: 1 Month
- Project price: 160,000 USD
animal feed factory project in Uzbekistan
- Output: 3-4T/H
- Feed type: poultry cattle feed pellets
- Workshop size: 7m*6m*8m
- Main equipment of the project: 1.37KW sZLH320 broiler chicken feed pelletizer; 2.37KW chicken food grinding mill; 3. Good quality 500kg/batch chicken feed mixer equipment; 4. SSLG1580 chicken feed pellet crumbler machine; 5. SKLN1414 Counter-flow Cooler; 6. Automatic bagging machine, etc.
- Installation time: 30 Days
- Project price: 310,000 USD (Turnkey price)
animal feed factory project in Tanzania
- Output: 3-4T/H
- Feed type: broiler Feed
- Workshop size: 12m*12m*25m
- Main equipment of the project: Feed Grinder Machine*110KW; Batching Scale*1000KG/Batch; Feed Mixing Machine*1000KG/Batch; Pellet Making Machine*110KW; Cooling Machine*SKLN2020; Pellet Crumbler*SSLG15150; Screen and Packing Machine; Other Auxiliary Equipment
- Installation time: 40 Days
- Project price: FOB $230,000
03 5-7T/H animal feed factory project
The 5-7 t/h animal feed factory project is very suitable for medium and large-scale breeding farms and some medium-sized feed processing business investors. Currently, our 5-7t/h animal feed projects have been exported to Germany, Russia, the United States, the United Kingdom, Indonesia, Oman, India, Pakistan, the United Arab Emirates, Uzbekistan, Kazakhstan, El Salvador, Algeria, Tanzania, Somalia, Senegal, and New Zealand , Zimbabwe and other countries.
5-7 T/H animal feed factory project price: 7,0000-25,0000 USD
animal feed factory project In El Salvador
- Output: 5-6T/H
- Feed type: cattle mash Feed
- Workshop size: 11m*7m*13m
- Main equipment of the project: 1.feed hammer mill*37KW; 2.feed mixer500kg/batch; 4.packing machine and other equipment, It’s one set full automatic control system
- Installation time: 30 Days
- Project price: FOB $150,000
animal feed factory project in Thailand
- Output: 5-6T/H
- Feed type: poultry Powder And Feed Pellet
- Workshop size: 9m*5m*15m
- Main equipment of the project: 1. 37KW hammer mill; 2. 500kg/hour feed mixing ; 3. 55KW pellet machine; 4. animal feed pellet cooler machine; 5. rotary shifter; 6. manual packing machine, etc.
- Installation time: 40 Days
- Project price: FOB $110,000
animal feed factory project in Argentina
- Output: 5-7T/H
- Feed type: layer hen broiler feed
- Workshop size: 13m*4m*8m
- Main equipment: Hammer mill * 37 kw; Mixer * 500kg/batch; Pellet machine * 37 kw; Cooling machine* 0.93 kw; crumbler*5.5kw; screen machine*0.25 kw and other subsidiary equipment.
- Installation time: 50 Days
- Project price: FOB $190,000
04 8-10T/H animal feed factory project
The 8-10T/H animal feed factory project is suitable for investors in large farms and medium and large feed processing businesses. Currently, our 8-10t/h feed mill equipment has been exported to South Africa, Saudi Arabia, Iran, the United States, the United Kingdom, Russia, Kazakhstan, Oman, Uzbekistan, Algeria, Zimbabwe, Haiti, India, Indonesia, the Philippines, Thailand, and Malaysia , Bangladesh, Argentina, Brazil, Ecuador and other countries.
8-10 T/H animal feed factory project investment: 150,000-580,000 USD
animal feed factory project in brazil
- Output: 10T/H
- Feed type: poultry duck chicken feed pellets
- Workshop size: 12m*12m*25m
- Main equipment of the project: 1.Feed Grinder Machine*110KW; 2.Batching Scale*1000KG/Batch; 3.Feed Mixing Machine*1000KG/Batch; 4.Pellet Making Machine*110KW; 5.Pellet Cooler*SKLN2020; 6. Pellet Crumbler*SSLG15150; 7.Screen and Packing Machine, etc.
- Installation time: 60 Days
- Project price: FOB $430,000
animal feed factory project in Iran
- Output: 10T/H
- Feed Type: Pig cattle Mash Feed And Pellet Feed
- Workshop size: 14M*7M*15M
- Main equipment of the project: 1.Feed Grinder Machine*110KW; 2.Feed Mixing Machine*1000KG/Batch; 3.Pellet Making Machine*110KW; 4.Cooling Machine*SKLN2020; 5.Pellet CrumblerSSLG15*150; 6.Screen and Packing Machine; 7.Other Auxiliary Equipment
- Installation time: 30 Days
- Project price: FOB $340,000
animal feed project in New Zealand
- Output: 10-15T/H
- Feed Type: poultry cow Mash And Pellet Feed
- Workshop size: 35m*20m*25m
- Main equipment: Feed Grinder Machine*110KW; Batching Scale*1000KG/Batch; Feed Mixing Machine*1000KG/Batch; Pellet Making Machine*110KW; Cooling Machine*SKLN2020; Pellet Crumbler; Screen and Packing Machine; Silo System, etc.
- Installation time: 60 Days
- Project price: FOB $580,000
05 Animal feed factory project above 10 tons
Large-scale animal feed project construction is very suitable for large-scale breeding farms, farms and large-scale feed companies. At present, our feed production line projects of more than 10 tons have been exported to Iran, India, Oman, the United States, Canada, New Zealand, Bangladesh, Uganda, Argentina, Brazil, Mexico, the United Arab Emirates, Vietnam and other countries.
Large animal feed factory project price: 250,000-2,800,000 USD
animal feed factory project in USA
- Output: 25 T/H
- Feed type: Pig & chicken feed
- Project area: 4300m²
- Main equipment of the project: chicken pig feed mixer, Chicken feed grinder hammer mill, Bucket elevator, Automatic batching scale, Chicken feed pellet making machine, Dust collector, Rotary grading screen, etc.
- Installation time: 4 Months
- Project price: 450,000 USD
animal feed factory project in Russia
- Output: 80 T/H
- Feed type: Poultry chicken & Fish feed
- Project area: 55 acres
- Main equipment of the project: Poultry feed grinding mill, machine for mixing poultry feed, ring die chicken pellet machine, microcomputer batching systems, bagging machine, liquid adding equipment, etc.
- Installation time: 12 Months
- Project price: 3,500,000 USD
animal feed factory project in Vietnam
- Capacity: 50 T/H
- Feed type: Dairy cow & Goat feed
- Project area: 90 Acres
- Main equipment of the project: Corn receiving system, Corn silo system, Cleaning system, Crushing system, Mixing system, animal cattle fodder pellet making machine, Finished product packaging system, etc.
- Installation time: 12 Months
- Project price: 1,600,000 USD
The above is just a list of individual projects. If you want to know more about our animal feed factory projects, please contact us directly, or view the details of our cases in various continents:
Animal feed factory project report
For the typical animal feed processing projects we have done, here, RICHI will introduce you to the details of some projects.
8 T/H animal feed project report in Mexico
—— RICHI MACHINERY ——
- Annual output: 20,000 tons
- Feed type: Processing of 13,000t/a pig feed and 7,000t/a chicken and duck feed
- Main construction content: 2100m2 production plant, 100m2 boiler room, 720m2 office building
- Power consumption: 56000 kW·h
- Water consumption: 438m3
- Working system: The staff is 12 people. The project work year is 300 days, with an 8-hour working day.
- Main raw materials: corn*12461t, soybean meal*3720t, bran*2130t, rice bran*1540t, feed additives*152.46t
- Main equipment: Purchase scraper conveyors, batching scales, belt conveyors, bucket elevators, pulverizers, double-shaft paddle mixers, granulators, cylinder cleaning screens, grading screens, balers and dust removal equipment, and match them 1 set of 2t/h steam boiler.
8 T/H animal feed factory project Process flow description:
- Removing impurities from raw materials:Raw materials such as corn and soybean meal are sent to the cleaning and screening process. The screening equipment and magnetic separation equipment remove impurities and iron respectively.
- Crushing process:Corn, soybean meal and other raw material particles have large particle sizes and need to be crushed to the particle size required by the process. After crushing, they are lifted to the batching bin by an elevator for temporary storage.
- Ingredients and mixing process:According to the parameters set by the central control process, the raw materials in the batching bin enter the mixer after being measured by the batching scale. They are mixed in the mixer and then enter the granulation bin.
- Tempering and granulating process:Ring diegranulation is used, and the materials are conditioned by steam. The uniformly conditioned materials enter the granulation bin and then enter the pellet machine for compression molding. The steam required in the granulation process is provided by a 2t/h biomass boiler in the plant.
- Cooling:The animal feed factory project opens at the top of the factory building and uses ventilation facilities for natural air suction to cool down the feed and prevent deformation and breakage of the feed, as well as adhesion and mildew during storage.
- Screening:The cooled finished feed is sieved through a grading screen to obtain products with uniform particle size, which are packed into bags and placed in the finished product area for sale.
16 t/h animal feed manufacturing project report in indonesia
—— RICHI MACHINERY ——
- Annual output: 50,000 tons per year
- Product solution: pellet feed for broiler breeders
- Work system: 310 working days per year, one shift, 10 hours per shift.
- Annual water consumption: 3000 t/a
- Annual power consumption: 800,000kW·h
- Main raw material consumption: corn *30,000t, soybean meal*8,000t, wheat*2,000t, bran*10,000t, stone powder*20t, sesame meal *10t, corn gluten meal*10t, salt*10t/a.
- Main equipment: fans, circular pulse dust collector, scraper conveyor, bucket elevator, permanent magnet drum, silo (₡10m*19m), steel silo (33*6m), powder primary Screen cleaning, pulverizer,feed mixer, batching scale, feed granulator, counterflow cooler, pellet crumbler, packaging scale, slot conveyor combination machine, air compressor, etc.
16 t/h animal feed factory project Process flow description
- Storage: Transport raw materials such as corn, soybean meal, wheat, and bran to the raw material warehouse through scraper conveyors.
- Crush into warehouse: The corn, soybean meal, wheat and bran in the feed tank are transported to the first floor of the production workshop, where they are crushed through a crusher.
- Impurity removal: The crushed pellets are transported to the permanent magnet cylinder through a scraper conveyor to remove iron filings from the pellets. The pellets with iron filings removed are transported to a double-tube screen to remove impurities in the pellets.
- Ingredients: The impurity-free corn, soybean meal, wheat, bran and auxiliary materials stone powder, sesame meal, corn gluten meal and salt in the storage bin are transported to the 5th floor of the production workshop, the batching scale is used in accordance with 3000:800:200:1000:2:1:1:1 (corn: soybean meal: wheat: bran : Stone powder: sesame meal: corn gluten meal: salt) for ingredients;
- Mixing: The ingredients are mixed efficiently through the double-shaft high-efficiency mixer.
- Granulation: The mixed pellets are transported to the granulator on the 6th floor of the production workshop through a bucket elevator. Steam is introduced into the granulator to start granulation. After the granulation is completed, it is cooled by a counterflow cooler. The pellet feed for broiler breeders is transported to the crusher through the elevator, crumbled into pellet feed for broiler breeders, and finally transported to the packaging line.
25 t/h animal feed factory project in Egypt
—— RICHI MACHINERY ——
- Annual output: 60,000 tons
- Animal feed factory project cost: 650,000 USD
- Main construction contents: production workshop, finished product warehouse, raw material warehouse. The factory building is 14m high. Set up 2 oil storage tanks with capacities of 20m3 and 30m3 respectively, mainly storing animal and vegetable oil (soybean oil).
- Work system: 1 shift, 8 hours per shift, 300 days of work per year
- Main raw materials: corn*28600t, soybean meal*15400, sub-flour*3500, bran*5000, rapeseed rice*1200, fish meal*1000, oil, methionine*800, others*10500t/a, etc.
- Main equipment: pulse dust collector, feeding port, bucket elevator, cylindrical primary cleaning screen, rotary distributor, pulverizer, batching scale, fee mixer, grease addition system, feed pellet mill, counterflow cooler, Cyclone dust collector, pellet feed crumbler, grading screen, finished product warehouse, double bucket automatic packaging scale, screw air compressor, computer full-screen control system, grease addition system, etc.
25 t/h animal feed factory process flow
- Receiving and cleaning raw materials: After the main raw materials required for production are transported into the factory by truck, they are weighed and inspected by a truck scale, and then directly sent to the raw material warehouse, auxiliary material warehouse, and liquid storage area for storage.
- Raw material crushing: After the initial cleaning screen removes impurities and the magnetic separator removes iron impurities, the raw materials that need to be crushed enter the bin to be crushed. The raw materials in the bin to be crushed are crushed to qualified particle size requirements by the crusher and then distributed to the batching bin for storage by the conveying equipment. put.
- Mixing section: Two batching scales, one large and one small, are used in the batching process. The oil is directly transported to the mixer by the oil adding system, while other additives, vitamins, etc. with smaller amounts are manually weighed and put into the mixer manually. Various raw materials are thoroughly mixed in the mixer. The mixing cycle is 2.5 minutes.
- Granulation section: The powder that needs to be granulated enters the warehouse to be granulated, and is made into granules of different particle sizes through an animal feed pellet making machine, and is cooled by a counter-flow cooler. Then, the unqualified materials are re-granulated after being screened by a classification sieve. Qualified granular finished products enter the finished product warehouse and are packaged and stored.
30-35 t/h animal feed factory project in Kazakhstan
—— RICHI MACHINERY ——
- Annual output: 150,000 tons
- Project investment: 1,540,000 USD
- Land area: This project covers an area of 5000.06 m2
- Construction content: Mainly constructing feed production workshops, office buildings, raw material warehouses, finished product warehouses and their supporting facilities.
- Main raw and auxiliary materials (t/a): soybean meal*40800, corn*90000, corn husk*4050, stone powder*10000, calcium hydrogen phosphate powder*2900, oil*1520, premix*750
- Annual electricity consumption: approximately 450,000 kW·h
- Working system: two shift, 8 hours a day, 300 days a year.
- Main equipment: cylindrical primary cleaning screen, scraper conveyor, permanent magnet drum, pulverizer, batching warehouse group, double-shaft paddle mixer, double-cylinder primary cleaning screen, 6corn steel plate silo*340 cubic meters, 4 *Soybean meal steel silo*100 cubic meters, air compressor, grease tank, etc.
30-35 t/h animal feed factory proejct process flow
- (1) Receiving and temporary storage of raw materials: The main raw materials of the project are corn and soybean meal. After outsourcing, they are transported to the factory by trucks. They pass through the inlet of the unloading shed and are screened by a grid screen and a preliminary cleaning screen. They are then passed through a permanent magnet cylinder to remove iron impurities in the raw materials. Upgrade to supporting silo reserves. Oils and fats are transported to the site via tankers and pumped into raw material tanks in the factory for storage. Other auxiliary materials such as corn husks, stone powder, calcium hydrogen and premixes are purchased finished materials in bags and are temporarily stored in the raw material warehouse after entering the factory.
- (2) Crushing process: Corn, soybean meal, corn husks, etc. are discharged from the sealed bin to be crushed and entered into the closed crusher for crushing after being measured.
- (3) Material measurement and mixing: Before mixing, the premix is manually measured in batches and sent to the small material feeding port and then enters the mixer. The oil is sealed from the storage tank to the weighing scale and then enters the mixer. Corn, soybean meal, corn husks, calcium hydrogen, stone powder, etc. Other materials are sent from the batching bin to a completely sealed weighing scale and then enter the mixer.
- (4) Bulk loading of finished products: After engineering mixing, the finished feed is sealed and transported to bulk bins for sale. When the bulk silo is loaded for external sale, the finished feed is transported to the finished bulk silo in a sealed manner. The feed stored in the bulk silo is loaded by an external truck. The feed in the bulk silo is connected to the entrance of the carriage through a hose and is sealed and loaded before being sold outside. .
6 t/h animal feed factory project in Australia
—— RICHI MACHINERY ——
- Annual output: 30,000 tons
- Product type: pet food
- Construction content: pet feed production workshop (a 5m3 fish oil tank is placed in the workshop), packaging workshop, office and laboratory, and cold storage (1 freezer 64m2, 1 cold storage 128m2)
- Work system: Two shifts are implemented, each shift works 8 hours/day, and the annual working day is 300 days
- Annual power consumption: 9.59 million Kwh/a
- Annual gas consumption: 1 million m 3 /a
- Main raw and auxiliary materials: corn, corn gluten meal, broken rice, rice protein concentrate, fish meal, chicken meal, beet pulp, fresh chicken, oil (chicken oil, fish oil), premix, amino acids, flavors, sodium hydroxide
- Main equipment: raw material receiving system, fresh meat pretreatment system, first crushing section, batching section, mixing section, second crushing section, extruder, dryer, spraying system, finished product mixing line, liquid addition system, packaging Systems, compressed air systems, boilers and steam systems, testing equipment, office equipment
6 t/h pet animal feed factory process introduction:
- The granular raw materials (corn, broken rice) and lump raw materials (sugar beet pulp) are fed and screened and then crushed once, and the powdery raw materials (corn gluten meal, rice protein concentrate, fish meal, chicken meal) are fed and screened.
- Then the raw materials are mixed according to a certain proportion, and the premix is added and mixed for secondary crushing. Then a certain proportion of fresh chicken (purchased from outside is first crushed and pre-processed) is added for conditioning.
- Then all the raw materials are put into the puffing machine for puffing, the puffing temperature is 110~130℃, and finally dried in the dryer, the drying temperature is 80~90℃, and the drying uses direct combustion heating.
- After drying, the products are screened and then sprayed with oil, amino acids, and flavoring agents by spraying equipment. After being air-cooled, they enter the packaging system for packaging in the required specifications.
12 t/h animal feed factory project in Italy
—— RICHI MACHINERY ——
- Annual output: 30,000 tons
- Feed type: premix feed
- Expansion project content and scale: With the development of the breeding industry and the increase in market demand, the customer expanded its scale, purchased new equipment to increase product types, and increased production volume. After the project is completed, premix production will be increased with an annual output of 30,000 tons.
- Project investment: 720,000 USD
- Working system: 300 days of work per year, 8 hours per day.
- Main raw and auxiliary material consumption: trace elements *0.0192 million t/a, minerals *0.12 million t/a, calcium hydrogen phosphate *0.296 million t/a, stone powder *0.616* million t/a, rice husk powder 0.63 million t/a, lysine*0.144 million t/a, zeolite powder*0.8 million t/a, multivitamins*0.38004 million t/a
- Main feed mill equipment: feeding hopper and fence, pulse dust collector, double-shaft mixer, bucket elevator, waiting to be mixed warehouse, finished product warehouse, automatic packaging scale.
12 t/h animal feed factory project process flow
This premix feed plant project includes two animal feed production lines. The main products are livestock and poultry premix and ruminant premix. The two premix feed production lines have the same process. The purchased raw materials pass through the feeding pit, silo, It is produced by a series of production processes such as mixer and finished product packaging, and the project does not have a fermentation process.
The specific production process is as follows:
- Measurement – Minerals and vitamins are measured and weighed separately.
- Ingredients – The weighed minerals and vitamins are mixed with the main raw materials rice husk powder, zeolite powder, etc.
- Stirring – raw materials such as rice husk powder, zeolite powder, minerals and vitamins enter the mixer for stirring.
- Mixing – The raw materials are fully stirred and mixed in the closed mixer, and then enter the product bin after mixing.
- Packaging – The premix in the finished product warehouse enters the packaging scale for weighing, and is then packaged by the seam conveyor combination machine and put into storage for sale.
35 t/h animal feed factory project in Ghana
—— RICHI MACHINERY ——
- Annual output: 240,000 tons
- Total project investment: 1,520,000 USD
- Product type: pig feed
- Main construction contents: raw material workshop, unloading shed, raw material bulk warehouse, production workshop, finished product bulk warehouse, finished product workshop, comprehensive building, disinfection room, auxiliary room, etc.
- Working system: This project has a labor capacity of 60 people and implements a three-shift system, with each shift working 8 hours and working 300 days a year.
- Main raw materials: soybean meal*60,000 t/a, wheat flour*20,000 t/a, wheat*50,000 t/a, corn*50,000 t/a, brown rice*35,000 t/a, soybean oil*8,500 t/a, molasses*03,200 t/a, additive raw materials*25,100 t/a
- Main equipment: silo, raw material bulk silo, raw material unloading silo, raw material extrusion line (puffing machine), batching system, granule line (pellet machine), finished product bulk silo, finished product unloading silo, pulverizer, mixing unit, bucket elevator Machines, balers, silos, mixers, balers, packaging machines.
35 t/h animal feed factory project Process
- Magnetic separation: The purchased corn, wheat, and sorghum enter the fully enclosed cylindrical primary cleaning screen through a bucket elevator, and then pass through the permanent magnet cylinder to remove iron, and then transport them to the batching warehouse.
- Crushing: Wheat, corn, and sorghum in the cylindrical silo are transported to the bin to be crushed by the elevator. After being crushed by the crusher, the crushed raw materials are transported to the batching bin through the bucket elevator.
- Puffing and cooling: The purchased corn silk is heated for puffing processing, and the puffed corn is cooled by the cooler. This process uses park steam to provide heat uniformly.
- Mixing: The central control computer issues instructions for batching. The raw materials are transported by the batching auger and enter the batching scale for cumulative measurement according to the formula amount and batching sequence set by the system. The small materials enter the mixer through the small material adding machine. , the grease adding machine equipment adds vegetable oil, and the two enter the mixer to mix together.
- Granulation and cooling: The mixed materials are transported to the granulator modulator through the feeding auger for heating (heating temperature is about 60°C) and modulation. After modulation, they directly enter the granulator for granulation. The granulated finished product is cooled by a cooler and then sorted by a rotary classification screen to separate the over-long grains and powder produced during the granulation process from the product, and send the over-long grains to the crusher to break the long grains. Complying with product specifications, the separated powder is sent back to the conditioning section for re-granulation.
- Packing: Send the powdered feed in the mixing section and the pellet feed in the pelleting section to the finished product warehouse, fill the finished product into a woven bag through the packaging system, and then send it to the sewing machine for sealing. The packaging system adopts RICHI advanced technology to woven The bag mouth and the discharge port are closely combined to effectively prevent the loss of materials during the packaging process.
How to build animal feed factory project?
The basic procedures for animal feed factory project construction usually include the following stages:
- Project proposal stage: This is the preliminary stage of project startup, which requires preliminary research and planning for the project.
- Feasibility report stage: At this stage, a more detailed feasibility study of the project is required, including market analysis, technical solutions, investment estimates, etc.
- Design stage: Based on the preliminary research, carry out detailed design work, including process flow design, equipment selection, architectural scheme design, etc.
- Construction preparation stage: In this stage, preparations such as site leveling, construction drawing design, equipment procurement, and construction team bidding need to be carried out.
- Construction implementation stage: This is the substantive stage of project construction, including civil construction, equipment installation, pipeline laying, etc.
- Completion acceptance phase: After the project is completed, completion acceptance is required to ensure that all projects meet the design requirements and relevant quality standards.
In addition, the construction of a feed mill factory may also involve some special links, such as the procurement and storage of raw materials, monitoring and quality control of the production process, etc. During the production process, attention must also be paid to the crushing and granulation of raw materials to ensure the quality and safety of the feed.
For the construction of animal feed factory projects, environmental protection and safety requirements also need to be taken into consideration, such as providing environmental protection certificates if there are environmental protection requirements.
Different Animal feed factory project, Different process design
Different types of feed processing techniques are different. It is mainly divided into poultry feed processing, livestock feed processing, grass feed processing, fermented feed processing, aquatic feed processing, and pet feed processing.
- Livestock and poultry feed processing process: cleaning – crushing – ingredients – mixing – granulation – cooling – crushing – screening – spraying – packaging
- Aquatic feed processing process: cleaning – ingredients – mixing – crushing – micro-crushing – extrusion – drying – grading – spraying – cooling – packaging
- Pet feed processing process: feeding – ingredients – mixing – crushing – ultrafine grinding – mixing – extrusion – drying – spraying – cooling – packaging
- Ruminant feed processing process: cleaning – crushing – mixing – pelleting – cooling – grading – packaging
- Premix process: cleaning – crushing – ingredients – mixing – packaging
In addition to the processing of the above feed types, our customized animal feed factory projects are also suitable for fermented feed and special biomass raw material feed processing (such as peanut shell feed, bagasse feed, rice husk feed, etc.).
Many feed mill processes need to be customized. They may need to expand raw materials, use a vacuum spraying system, or configure a robot palletizing system… As long as you have needs, our team of senior engineers can design industry-leading feed mill solutions and provide a complete set of feed mill equipment for you.
40-50 T/H poultry chicken feed factory project design
10 T/H livestock cattle feed factory project design
shrimp & fish feed factory process design
shrimp aqua feed factory process design
If you have any needs or questions, contact us for professional technical support!
animal feed factory project video
Equipment needed to start animal feed factory project
Different types of animal feed plants require different feed equipment:
- For poultry and livestock feed production projects, the main equipment required includes feed crushers, feed mixers, feed granulators, feed coolers, feed screening machines, feed packaging machines, etc. Silos, automatic control systems, etc. can also be configured.
- For the processing of grass animal feed, in addition to the above equipment, it is also necessary to configure forage crushers, hay cutters, bale breakers and other equipment.
- For the processing of puffed aquatic products and pet feed, hammer mills, ultrafine pulverizers, feed mixers, twin-screw extruders, single-screw extruders, grease adding equipment, spraying equipment, and feed cooling equipment are mainly needed , screening equipment, packaging equipment, and can also be equipped with silo systems, automatic palletizing equipment, fully automatic control systems, etc.
- For general sinking fish feed and shrimp feed processing, hammer mills, ultrafine grinders, feed mixers, shrimp feed granulators, shrimp feed extruders, oil adding equipment, spraying equipment, and feed cooling are mainly needed Equipment, cubic sieve, automatic packaging scale, silo system, fully automatic control system, etc. can also be configured.
hammer mill feed grinder
Used in animal feed materials crushing section.
Capacity:
3-25 T/H
Main Power:
30-160 KW
Feed Mixer machine
Used in animal feed raw materials mixing section.
Capacity:
250-2000 KG
Main Power:
4-55 KW
poultry livestock Pellet mill
Used in poultry & lievstock feed raw materials pelleting section.
Capacity:
1-48 T/H
Main Power:
22-315 KW
animal Feed Extruder
Used in extruded animal feed production process, especially aquatic feed and pet feed.
Capacity:
1-12 T/H
Main Power:
0.75-355 KW
Sinking fish feed machine
Used in sinking fish feed raw materials pelleting section.
Capacity:
0.6-27T/H
Main Power:
22-315KW
shrimp feed pellet machine
Used in fish & shrimp feed raw materials pelleting section.
Capacity:
0.1-6T/H
Main Power:
22-315KW
animal Feed Dryer
Used in the drying section of feed mills, especially aquatic feed and pet feed.
Capacity:
2-12T/H
Main Power:
44.3-71.8KW
Spraying Machine
Used in the spraying section of animal feed mill plants
Capacity:
3-15T/H
Main Power:
22KW
Micro Pulverizer
Mainly used in the crushing section of aquatic products and pet feed factories.
Capacity:
1-12
Main Power:
90-220KW
grass dryer machine
Used in the drying stage of feed processing containing grass and biomass raw materials.
Capacity:
Customizable
Rotate speed
3-8 R/Min
Bale breaker
For grass-containing animal ruminant and livestock feed production.
Capacity:
1-20 T/H
Main Power:
30-90 KW
Grass crusher
Mainly used for crushing grass, straw, hay and related feed raw materials.
Capacity:
0.3-3 T/H
Main Power:
22-93 KW
Pellet Cooler Machine
Used in animal feed pellet cooling section.
Capacity:
3-25 T/H
Main Power:
30-160 KW
pellet crumbler machine
Used to reduce the pellet size of finished feed pellets.
Capacity:
2-20 T/H
Roller:
2-3
vibrating screening machine
Used in animal feed pellet grading section.
Capacity:
3-20 T/h
Main Power:
1.5-5.5 KW
Automatic Bagging Machine
Used in animal pellet & mash feed packing section.
Capacity:
6-12 Bags/Min
Main Power:
1.1-5 KW
The above equipment is only the main equipment of a feed factory. The operation of a feed factory also requires cleaning equipment, dust removal equipment, silo systems, palletizing systems, automated control equipment and systems, etc. If you want to build a feed factory, contact us, we Our professional consultants will configure the optimal performance feed production line solution for you.
Customize your animal feed factory project
The main task of the animal feed factory project is to select reasonable processing techniques and equipment based on the feed formula and feeding requirements to produce feed products with a certain nutritional level and physical and chemical properties, low cost, good benefits, and easy to store and transport.
That is to say: Technology It is advanced in technology, feasible in production and cost-effective in economy. All feed mill projects we customize for our customers are carried out with this principle as the core.
RICHI can provide global customers with services such as “newly built feed production lines”, “expanded feed production lines”, “renovated feed production lines”, “design of certain sections and systems”, etc.
We have a professional design, manufacturing, installation and debugging team that can provide You provide full-process butler-style considerate services to help your agricultural and animal husbandry enterprises develop rapidly.
Get your hands on these solutions for building an animal feed factory project below:
Why Richi Machinery?
At Richi Machinery, we believe there’s no substitute for experience. And we have well over 25 years of it.
We have been in business for 25+ years.
Our long-term business strategy lends stability to our client’s animal feed factory projects.
We are innovators.
We don’t stand still—we are continually finding ways to improve the design and animal feed plant construction process to add value and save you money.
We are a lean organization.
Our clients work with just one project manager and one animal feed factory project superintendent who have the authority to make decisions. This minimizes mistakes and expedites jobs, saving everyone time and money.
We have key employees with significant experience in the industry
Our key employees have an average of 10 years with the company. As a result, we deliver our jobs faster and help our clients get a return on their investment sooner than other companies in our industry.
We understand the importance of communication
We want to make sure our clients know what’s going on at all times. We anticipate problems to minimize client risk, and we listen to ensure that client needs are accurately reflected from proposal to animal feed factory project completion.
We understand customer satisfaction includes being cooperative
We work as a team with the owner, subcontractors, and suppliers. We strive to make the construction process a pleasant experience for the client.
We are committed to quality
We see each animal feed factory project as a reflection of our values and build each one as though it were for ourselves. We strive to do it right the first time, improving the investment value of our client’s property.
We work safely
We have minimal lost time due to injuries and our insurance costs are lower, which saves our clients money.
We work in tough environments
We understand the challenges, maintain flexibility in our work schedule, and minimize errors in order to deliver your animal feed mill equipment on time and on budget.