Animal Feed Factory Project

RICHI provides 1-160 t/h animal feed mill projects to global customers, including comprehensive technical services including factory layout, process design, equipment manufacturing, installation, commissioning, electrical control and operation training, and technical formulation.

• Covering the processing of poultry feed, livestock feed, aquatic feed, pet feed, premix, concentrated feed, fermented feed, etc.
• Business scope: new construction, expansion, renovation
• Animal feed factory project investment: 10,000-5,000,000 USD

At present, RICHI’s animal feed factory projects have been built in more than 130 countries around the world, and various complete sets of animal feed mill machinery have been successfully exported to Russia, Iran, Indonesia, the United States, India, South Africa, Thailand, the United Kingdom, Germany, France, Canada, Brazil, Algeria, Argentina, Peru, Egypt, Poland, Romania, Australia, Egypt, Kenya, Kazakhstan, Afghanistan, Iraq and many other countries and regions.

8 T/H animal feed project report in Mexico

—— RICHI MACHINERY ——

• Annual output: 20,000 tons
• Feed type: Processing of 13,000t/a pig feed and 7,000t/a chicken and duck feed
• Main construction content: 2100m2 production plant, 100m2 boiler room, 720m2 office building
• Power consumption: 56000 kW·h
• Water consumption: 438m3
• Working system: The staff is 12 people. The project work year is 300 days, with an 8-hour working day.
• Main raw materials: corn*12461t, soybean meal*3720t, bran*2130t, rice bran*1540t, feed additives*152.46t
• Main equipment: Purchase scraper conveyors, batching scales, belt conveyors, bucket elevators, pulverizers, double-shaft paddle mixers, granulators, cylinder cleaning screens, grading screens, balers and dust removal equipment, and match them 1 set of 2t/h steam boiler.

8 T/H animal feed factory project Process flow description:

1. Removing impurities from raw materials：Raw materials such as corn and soybean meal are sent to the cleaning and screening process. The screening equipment and magnetic separation equipment remove impurities and iron respectively.
2. Crushing process：Corn, soybean meal and other raw material particles have large particle sizes and need to be crushed to the particle size required by the process. After crushing, they are lifted to the batching bin by an elevator for temporary storage.
3. Ingredients and mixing process：According to the parameters set by the central control process, the raw materials in the batching bin enter the mixer after being measured by the batching scale. They are mixed in the mixer and then enter the granulation bin.
4. Tempering and granulating process：Ring diegranulation is used, and the materials are conditioned by steam. The uniformly conditioned materials enter the granulation bin and then enter the pellet machine for compression molding. The steam required in the granulation process is provided by a 2t/h biomass boiler in the plant.
5. Cooling：The animal feed factory project opens at the top of the factory building and uses ventilation facilities for natural air suction to cool down the feed and prevent deformation and breakage of the feed, as well as adhesion and mildew during storage.
6. Screening：The cooled finished feed is sieved through a grading screen to obtain products with uniform particle size, which are packed into bags and placed in the finished product area for sale.

25 t/h animal feed factory project in Egypt

—— RICHI MACHINERY ——

• Annual output: 60,000 tons
• Animal feed factory project cost: 650,000 USD
• Main construction contents: production workshop, finished product warehouse, raw material warehouse. The factory building is 14m high. Set up 2 oil storage tanks with capacities of 20m3 and 30m3 respectively, mainly storing animal and vegetable oil (soybean oil).
• Work system: 1 shift, 8 hours per shift, 300 days of work per year
• Main raw materials: corn*28600t, soybean meal*15400, sub-flour*3500, bran*5000, rapeseed rice*1200, fish meal*1000, oil, methionine*800, others*10500t/a, etc.
• Main equipment: pulse dust collector, feeding port, bucket elevator, cylindrical primary cleaning screen, rotary distributor, pulverizer, batching scale, fee mixer, grease addition system, feed pellet mill, counterflow cooler, Cyclone dust collector, pellet feed crumbler, grading screen, finished product warehouse, double bucket automatic packaging scale, screw air compressor, computer full-screen control system, grease addition system, etc.

25 t/h animal feed factory process flow

1. Receiving and cleaning raw materials: After the main raw materials required for production are transported into the factory by truck, they are weighed and inspected by a truck scale, and then directly sent to the raw material warehouse, auxiliary material warehouse, and liquid storage area for storage.
2. Raw material crushing: After the initial cleaning screen removes impurities and the magnetic separator removes iron impurities, the raw materials that need to be crushed enter the bin to be crushed. The raw materials in the bin to be crushed are crushed to qualified particle size requirements by the crusher and then distributed to the batching bin for storage by the conveying equipment. put.
3. Mixing section: Two batching scales, one large and one small, are used in the batching process. The oil is directly transported to the mixer by the oil adding system, while other additives, vitamins, etc. with smaller amounts are manually weighed and put into the mixer manually. Various raw materials are thoroughly mixed in the mixer. The mixing cycle is 2.5 minutes.
4. Granulation section: The powder that needs to be granulated enters the warehouse to be granulated, and is made into granules of different particle sizes through an animal feed pellet making machine, and is cooled by a counter-flow cooler. Then, the unqualified materials are re-granulated after being screened by a classification sieve. Qualified granular finished products enter the finished product warehouse and are packaged and stored.

6 t/h animal feed factory project in Australia

—— RICHI MACHINERY ——

• Annual output: 30,000 tons
• Product type: pet food
• Construction content: pet feed production workshop (a 5m3 fish oil tank is placed in the workshop), packaging workshop, office and laboratory, and cold storage (1 freezer 64m2, 1 cold storage 128m2)
• Work system: Two shifts are implemented, each shift works 8 hours/day, and the annual working day is 300 days
• Annual power consumption: 9.59 million Kwh/a
• Annual gas consumption: 1 million m 3 /a
• Main raw and auxiliary materials: corn, corn gluten meal, broken rice, rice protein concentrate, fish meal, chicken meal, beet pulp, fresh chicken, oil (chicken oil, fish oil), premix, amino acids, flavors, sodium hydroxide
• Main equipment: raw material receiving system, fresh meat pretreatment system, first crushing section, batching section, mixing section, second crushing section, extruder, dryer, spraying system, finished product mixing line, liquid addition system, packaging Systems, compressed air systems, boilers and steam systems, testing equipment, office equipment

6 t/h pet animal feed factory process introduction:

1. The granular raw materials (corn, broken rice) and lump raw materials (sugar beet pulp) are fed and screened and then crushed once, and the powdery raw materials (corn gluten meal, rice protein concentrate, fish meal, chicken meal) are fed and screened.
2. Then the raw materials are mixed according to a certain proportion, and the premix is added and mixed for secondary crushing. Then a certain proportion of fresh chicken (purchased from outside is first crushed and pre-processed) is added for conditioning.
3. Then all the raw materials are put into the puffing machine for puffing, the puffing temperature is 110~130℃, and finally dried in the dryer, the drying temperature is 80~90℃, and the drying uses direct combustion heating.
4. After drying, the products are screened and then sprayed with oil, amino acids, and flavoring agents by spraying equipment. After being air-cooled, they enter the packaging system for packaging in the required specifications.

12 t/h animal feed factory project in Italy

—— RICHI MACHINERY ——

• Annual output: 30,000 tons
• Feed type: premix feed
• Expansion project content and scale: With the development of the breeding industry and the increase in market demand, the customer expanded its scale, purchased new equipment to increase product types, and increased production volume. After the project is completed, premix production will be increased with an annual output of 30,000 tons.
• Project investment: 720,000 USD
• Working system: 300 days of work per year, 8 hours per day.
• Main raw and auxiliary material consumption: trace elements *0.0192 million t/a, minerals *0.12 million t/a, calcium hydrogen phosphate *0.296 million t/a, stone powder *0.616* million t/a, rice husk powder 0.63 million t/a, lysine*0.144 million t/a, zeolite powder*0.8 million t/a, multivitamins*0.38004 million t/a
• Main feed mill equipment: feeding hopper and fence, pulse dust collector, double-shaft mixer, bucket elevator, waiting to be mixed warehouse, finished product warehouse, automatic packaging scale.

12 t/h animal feed factory project process flow

This premix feed plant project includes two animal feed production lines. The main products are livestock and poultry premix and ruminant premix. The two premix feed production lines have the same process. The purchased raw materials pass through the feeding pit, silo, It is produced by a series of production processes such as mixer and finished product packaging, and the project does not have a fermentation process.

The specific production process is as follows:

1. Measurement – Minerals and vitamins are measured and weighed separately.
2. Ingredients – The weighed minerals and vitamins are mixed with the main raw materials rice husk powder, zeolite powder, etc.
3. Stirring – raw materials such as rice husk powder, zeolite powder, minerals and vitamins enter the mixer for stirring.
4. Mixing – The raw materials are fully stirred and mixed in the closed mixer, and then enter the product bin after mixing.
5. Packaging – The premix in the finished product warehouse enters the packaging scale for weighing, and is then packaged by the seam conveyor combination machine and put into storage for sale.