Cat Litter Making Machine

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If the raw materials of tofu cat litter are tofu fiber, starch, corn, guar gum and other raw materials, then the processing technology of tofu cat litter is as follows:

1. Raw material cutting: The raw materials of this tofu cat litter making machine project include tofu fiber, starch, corn, essence, and guar gum, all of which are purchased from outsourcing and stored in the raw material area after being purchased by truck. When using, the tofu fiber, starch, corn, and guar gum packaging bags are manually opened and put into the feeding unit according to the corresponding proportion.
2. Stirring: The raw materials are fully mixed and stirred in the closed mixer, and the semi-finished products are transported to the pellet machine through the closed conveyor belt after mixing.
3. Discharge from the mixer: The raw material enters the cat litter pellet machine after the stirring process. The cat litter pellet machine adopts dry granulation. The whole process of the cat litter pellet machine is airtight. After the cat litter pellet machine is granulated, the semi-finished product is transported to the drying process by the airtight conveyor unit.
4. Drying: Because the raw material itself contains a certain amount of moisture, in order to meet the product quality requirements, it is necessary to directly dry the semi-finished tofu cat litter particles after granulation. By analogy to the analysis of the general production conditions of tofu cat litter, the water content of the tofu cat litter before drying is about 13%~15%, and the dried tofu cat litter is long strips with a water content of about 7%~10%. %. The drying of this tofu cat litter automatic machine project is carried out in a closed dryer, the heat source is liquefied petroleum gas, the drying temperature is 80℃~90℃, and the drying time is about 10~15min.
5. Sifting: After the tofu cat litter is dried, it enters the screening machine and is divided into qualified products and unqualified products according to its own shape. The screening process is carried out in a closed screening machine, and the generated dust settles naturally, and the unqualified products and collected dust are recycled as raw materials. , not out.
6. Air cooling: After screening, it is cooled by a cooling fan.
7. Vibration screening: After cooling, the tofu cat litter is vibrated and screened. The vibratory screening process is carried out in a closed screening machine.
8. Flavor dripping: According to the customer’s needs, drip the essence. Put the sieved qualified tofu cat litter into the essence.
9. Packaging: The qualified litter pellet products are packed by the automatic packaging machine and put into storage for sale. The finished tofu cat litter is in the shape of a long strip with a water content of about 7% to 10%.oultry pellet feed can promote the increase of poultry weight by 4.59% to 11.76%; it can improve the feed conversion rate and easily increase the food intake.

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Below RICHI will share a 3t/h tofu cat litter processing project we have done, from which you can learn about our process design and cat litter making machine configuration.

• Investment of tofu cat litter processing plant: 450,000 USD (The tofu cat litter factory cost includes a full set of cat litter making machine and plant leasing/renovation/construction)
• Scale of tofu cat litter making plant: 3t/h, 8000t/a (calculated according to the working time of the customer’s cat litter pellet line)
• The total areat: 2000m2
• Construction content: leased workshop, office, warehouse
• Project electricity consumption: 400,000 kW h/a
• Project raw materials and consumption: tofu fiber (10% water content) (2800t/a), starch (3600t/a), corn flour (1200t/a), guar gum (400t/a)
• The main automatic cat litter machine: feeder, mixer, cat litter pellet machine, dryer, screening machine, packing scale, etc.

Complete Tofu Cat Litter Production Process:

1. Loading: The raw materials of this cat litter production machine project include corn, starch, tofu fiber, and guar gum. The raw materials are all packed in bags. They are purchased by truck and stored in the workshop. The bags are manually disassembled and put into the feeding machine according to the corresponding proportion.
2. Stirring: This cat litter making plant process is mainly to fully mix the raw materials, and the mixer is a closed device. In order to make guar gum have a high degree of cohesion, and can quickly bond corn, starch, and tofu fibers into clusters, it is necessary to add water for mixing before mixing (add water to the mixer by controlling the water pump). The semi-finished products produced in the mixing process are conveyed to the granulation process through a closed conveyor belt.
3. Granulation: This cat litter making machine project adopts dry granulation, the whole process of the cat litter pellet machine is airtight, and the raw material itself contains a certain amount of water.
4. Drying: Since the raw material itself contains a certain amount of moisture, it is necessary to dry the semi-finished pellet cat litter produced by the litter machine granulation process. The drying heat source is liquefied petroleum gas.
5. Sifting: After entering the screening machine, the cat litter is divided into qualified products and unqualified products according to its own shape. The screening process is operated in the closed screening machine. No waste gas is generated during the screening process, and the unqualified products are collected as raw materials and reused in production.
6. Packaging: The water content of the finished cat litter is 7-10%, and it is in the shape of a long strip. Therefore, there is basically no waste gas generated during the cat litter packaging process. The qualified products are packaged by the packaging machine and put into storage for sale. feed can promote the increase of poultry weight by 4.59% to 11.76%; it can improve the feed conversion rate and easily increase the food intake.

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1.Cat Litter Market

The first and most important point: Is there a market for cat litter in your area? No matter which industry you invest in, the first consideration is the rate of return. If there is no market in your area, the current rate of return is zero. However, considering the current global cat litter market, more and more people are entering the cat litter processing industry, which to a certain extent shows the prospects of the cat litter industry.

2.Cat Litter Production Area

The artificial batching cat litter making machine plant requires a minimum workshop height of about 6m, and the fully automatic batching cat litter production plant needs about 17m, so the height of the cat litter factory is required to be high.

If you do not have a pellet plant site with a suitable height, the technical engineer can customize it according to your actual site. But the cost of the entire set of equipment will increase and the process will change. Therefore, finding a suitable venue and a professional cat litter pellets production line manufacturer will save you a lot of money.

It is recommended to find a few more cat litter making machine manufactuers for comparison, which will give you more ideas, and you can also compare a more professional cat litter machine manufacturer, so that there will not be many problems in the later production process.

3.Personnel

A cat litter pellet line needs at least 5 people involved in the production. Depending on the process, the number of staff will also increase. Because the labor cost of each country or region is different, it can be calculated according to the local labor cost. The entire cat litter factory needs a person who understands machinery to operate the cat litter pellet machine.

Since the cat litter pellet granulator is the core equipment of the tofu litter machine plant, it has certain technical difficulties. Therefore, the cat litter pellet making machine operator must be trained, the cat litter machine manufacturer’s systematic training will make you more worry-free in the later mass production.

4.Cat Litter Making Machine

At present, most of the entrepreneurs who invest in kitty litter machine lines have never been in contact with mechanical production equipment and do not know much about mechanical equipment. Therefore, for some people who do not understand machinery, the quality of cat litter making machinie itself is very important.

Some people may say: learn if you don’t know. It has to be said that because the cat litter production plant equipment is professional equipment, it cannot be learned in very little time.

Just like a car, it is the mechanical equipment we can come into contact with and know best, but it has to be said that few people can change the oil. Therefore, to distinguish a quality automatic cat litter machine, it is better to distinguish a kitty litter machine company with better after-sales service.

5. Distinguishing method:

• The cat litter making machine company’s development history: a company that makes solid products, or a company that has a certain development history, its products will not be too bad;
• The installed capacity of the market, whether there is a relatively large output, a relatively large number of installed tofu cat litter pellets plant cases is an important indicator to measure the strength of a company;
• The scale of the cat litter company: a cat litter making line that costs tens of thousands to hundreds of thousands of dollars is definitely not a project that can be completed by ten people. From site survey→process design→drawing design→equipment production→cat litter making machine installation→equipment debugging, it is bound to need a very professional team can do it.

Personnel, cat litter pellet machine, raw materials, technology, formula, after-sales service, every link in the construction of a cat litter factory must not fall, clearly analyze your own advantages and disadvantages, and choose suitable cat litter equipment according to your own market share , find a professional cat litter making equipment manufacturer, find a professional practitioner to be a military division, and the rest is to make money!

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Below RICHI will share a 250kg cat litter processing project we have done, from which you can learn about our process design and cat litter making machine configuration.

• Small tofu cat litter factory investment: 120000 USD (The cat litter factory cost includes a full set of equipment and plant leasing/renovation/construction)
• Scale of small tofu cat litter factory: 250kg/h, 600t/a (calculated according to the working hours of the customer’s factory)
• The total area of the tofu cat litter automatic machine plant project: 1320m²
• Construction content: production workshop, office, finished product warehouse, etc.
• Project electricity consumption: 240,000 kW·h/a
• Project raw materials and consumption: tofu fiber (200t/a), corn starch (300t/a), corn kernels (100t/a)
• Main cat litter processing machine: mixer, cat litter pellet machine, oven, electronic scale, cooler, screw conveyor, vibrating screen, etc.

Reasonable Cat Litter Manufacturing Process:

1. Smashing: First, pulverize the purchased corn kernels to obtain cornmeal;
2. Feeding: Put the purchased raw materials and water into the mixer through the feeding machine according to a certain proportion;
3. Mixing: The mixer is completely sealed and placed underground, and the raw materials are mixed evenly in the mixer;
4. Granulation: the raw materials after stirring are granulated by a cat litter pellet machine;
5. Drying: The cat litter pellets are transported to the oven for electric heating drying, and the heating temperature is set at 80℃;
6. Cooling: air-cooling the cat litter pellets;
7. Packing: Packing and storing, get the product tofu cat litter. easily increase the food intake.

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 From bean dregs to cat litter, what are the “steps”? What kind of “wonderful” connection exists between bean dregs and cat litter? How to produce better quality tofu cat litter with automatic cat litter machine? How to use tofu cat litter to obtain economic benefits?

• Tofu cat litter is made of about 10 kinds of raw materials, and there will be differences between different cat litter producers. We temporarily calculate according to 10 kinds of raw materials.
• First, these raw materials should be mixed evenly with a mixer, and then granulated with a cat litter pellet machine. The moisture content of the tofu pellet cat litter is too high, it needs to be dried with a dryer.
• The temperature after drying is too high, it is necessary to use the pellet cooling equipment lowers the temperature, the cooled tofu pellet cat litter enter the sieving machine, and the powder mixed in it is sieved out, so that the finished product comes out, and finally it is packaged with a packaging machine.
• The process of the tofu cat litter pellet plant is not very complicated, but it involves a lot of cat litter making machine, but no manual intervention is required in the pellet production line processing, because the production lines we provide are fully automatic, after the pre-feeding, just wait for the finished product come out.

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Item	Tofu cat litter	Bentonite cat litter	Mixed cat litter
Cat likeness:	★★ (Tofu cat litter with larger pellets is not so popular for cats, and there are even cases where cats do not use tofu pellet litter to go to the toilet.)	★★★★★ (Of course, the most popular cat litter is the small cat litter, and the feet feel good for cats.)	★★★☆ (The cat’s preference is between tofu sand and bentonite sand. I personally feel that it is more like tofu sand. After all, it is not very uniform to step on.)
Price friendliness	★★★ (The price of kit cat tofu litter is much higher than that of bentonite cat litter. After all, there is a certain gap in the price of the raw materials used.)	★★★★☆ (Compared with other cat litter, the price of bentonite cat litter is generally much cheaper, so friends who are not optimistic about the economy can focus on this cat litter.)	★★★☆ (The price generally depends on the proportion of tofu sand. Generally, if the proportion of tofu sand is high, the price will also be high.)
Deodorant	★★★ (Tofu cat litter is relatively slow to form agglomeration, and sometimes the agglomeration will spread out, so the situation of being woken up by the smell of cat feces in the middle of the night also happens from time to time.)	★★★★ (Bentonite cat litter clumps faster and has good water absorption. Generally, if it is cleaned frequently, there is no odor.)	★★★☆ (Compared with tofu sand, the agglomeration speed and agglomeration firmness are much improved, and even similar to bentonite cat litter.)
Convenience	★★★★★ (The biggest benefits of tofu cat litter is of course convenience. The larger pellets are not easy to be taken out by cats. It is light in weight and less dusty. It is also more environmentally friendly and can be flushed directly into the toilet.)	★★ (Bentonite cat litter is not very friendly to shoveling officers, because the pellets are too small, it is easy to get stuck between the cat’s claws and be taken out, and it is generally more dusty than other cat litter, and it cannot be flushed into the toilet.)	★★★★ (Although the mixed litter combines the advantages of the other two types of cat litter, it also comes with the disadvantages of both. The dust is small, but the cat will come out with a small amount of cat litter, which can be flushed into the toilet but not too much.)
Durability	★★☆ (Tofu cat litter is prone to mildew and deterioration due to its material, so remember to replace it frequently.)	★★★☆ (Bentonite cat litter is generally not prone to mold, so the storage or use time will be longer, but it will also generate too much dust over time.)	★★★☆ (Mixed cat litter is relatively less prone to spoilage and mildew unless it is not cleaned for a long time.)

According to different manufacturing materials, pet cat litter can be divided into bentonite cat litter, tofu cat litter, pine litter and mixed cat litter. Although there are many types of cat litter, quality problems occur frequently. These products are mostly concentrated in the low-end market, and the product homogeneity is serious, especially bentonite cat litter and tofu cat litter. And one of the ways to solve the problem of homogenization is high-quality cat litter making machine.

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Evaluation Criteria For The Tofu Cat Litter Quality:

• Solidarity
• Water absorption
• Group weight
• Agglomeration strength
• Collapsibility
• Bulk density
• Powder content
• Pulverization rate
• Hardness
• Moisture
• Ash
• Deodorizing effect
• Formaldehyde content
• Heavy metal content
• Net content tolerance

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1. Do not use inferior raw materials: Please do not use inferior or expired corn starch, it is easy to produce mold and aflatoxin; in addition, there are phenomena such as poor water absorption, too much dust, and no agglomeration.
2. Do not use inferior adhesives: Cat litter is a granule formed from powder under high pressure. Under normal circumstances, the adhesive of cat litter agglomeration is made of food-grade rubber powder, such as: guar gum, sodium alginate, starch glue, etc. With non-edible adhesives, formaldehyde, heavy metals and harmful substances are generated.
3. Put the required cat litter ingredients in the mixer for uniform mixing, add additives, flavors, adhesives, etc. and mix again, and mix evenly. After granulation by cat litter making machine, if the user needs rounded pellets, it can be processed by rounding.

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Thanks to the changes in social structure and consumer groups, the pet economy has become a major track with the most obvious and stable growth in the past three years.

In recent years, pet owners have gradually become younger, which directly promotes the accelerated development of the pet cat litter market.

The demand in the pet cat litter market has been continuously released, resulting in the gradual expansion of the industry scale, the emergence of many emerging pet brands, and the increase in the types of cat litter products. The growth rate of the pet market is far beyond your imagination. Even a small bag of cat litter has become a huge market of hundreds of billions.

Today, the pet consumption upgrade market is still expanding. If you want to enter this 100 billion-level track, are you ready to start your cat litter production business and customize your cat litter making machine solution?