NEWS

Recently, the first phase of India’s bio-fermented feed project with an annual output of 150,000 tons was put into production. The client of this animal feed mill plant project, a bio-environmental protection technology company, began to enter the new track of distiller’s grains biological feed in 2020, starting the transformation and upgrading of the industrial structure. During the period, it overcame many difficulties and ushered in today’s development milestone.

This annual production capacity is 150,000 tons of distiller’s grain biological fermentation feed (the first-phase product scale is 100,000 tons/year, and the second-phase product scale is 50,000 tons/year).

The first-phase project has completed the main construction, equipment installation and debugging, and successfully completed trial production. The fermentation animal feed production line project will be constructed by RICHI Machinery, with a planned total investment of no more than US$4 million (including equipment and civil construction investment).

The project is completed and put into operation, which is a milestone moment in the development of the client’s distiller’s grains biological fermentation feed business. It is also a new starting point to promote the transformation and upgrading of the client’s business structure and enter a new stage of high-quality development.

It is worth mentioning that in recent years, while the client company has accelerated the market layout of the distiller’s grains biological fermentation feed business, it has also been committed to the value development of other brewing by-products and promoted the company’s product upgrades.

In recent years, under the influence of policies, more and more feed companies have paid more attention to fields such as biological fermentation, mixed feed additives, and additive premixed feeds, and have put forward higher requirements for the core equipment “feed mixer machine” in this field.

RICHI keeps pace with the development of the industry, and based on the concepts of higher uniformity, lower residue, easier cleaning, and more stable operation, RICHI targets core feed mill equipment in the fields of biological fermentation feed, mixed feed additives, and additive premix mixer machine” has been fully upgraded.

Below we will highlight two products for you:

1. Stainless steel single-shaft paddle feed mixer

Upgrade content:

• ① Internal and external double-layer blade rotor structure – when the machine is running, multiple mixing methods such as shearing, convection, and diffusion coexist, achieving higher mixing uniformity (Cv ≤ 5%) in a short time (120 seconds);
• ②The machine is designed with a compressed air blowing system and uses an internal mirror polishing process to achieve a lower material residual rate;
• ③The bottom is designed with a full-length large door and a self-locking silicone adjustable sealing structure. The main shaft adopts a labyrinth anti-spiral + multiple packing seal combination, which ensures no material leakage during machine operation and at the same time ensures low discharge residue. requirements.

Based on the above characteristics, stainless steel single-shaft paddle feed mixers are mostly used in general conventional feed and feed additive industries.

2. Spiral propeller feed mixer

Upgrade content:

• ①The patented (ribbon + blade) rotor design ensures normal mixing of materials with a moisture content of less than 50%. When the machine is running, multiple mixing methods of shearing, convection, and diffusion coexist, and there are no dead ends in mixing to ensure that the materials are mixed in a shorter time Achieve higher mixing uniformity within;
• ②The internal mirror polishing process is adopted, and the discharge door adopts a self-locking silicone adjustable sealing structure to achieve no leakage during operation and low discharge residue;
• ③Full-open and quick-open cleaning doors + safety interlocking devices make maintenance safer, cleaning more thorough, and operation more efficient.

Based on the above characteristics, HHLJ series ribbon paddle feed mixers are mostly used in industries where the moisture content of materials such as fermented feed and fermented traditional Chinese medicine is relatively high;

RICHI Machinery hopes to move forward hand in hand with all cooperative animal feed mill plants and looks forward to your contact!

Following the stable and efficient operation of the 15t/h high-end livestock and poultry feed project in 2022, another large-scale feed processing project in Thailand tailored by RICHI Machinery was officially put into production recently! The annual output value of the entire project is expected to reach tens of millions of US dollars, solving the employment of more than 100 laborers, and will become the largest feed production base in the customer’s local area.

The customer company is an integrated agricultural enterprise integrating scientific research, production and trade, with high-quality chicken breeding as the leading industry. In order to further improve the quality of feed and breeding and realize the diversified development of the enterprise, the customer joined hands with RICHI Machinery to create this 15t/h pig feed mill project with advanced process design, energy-saving and efficient equipment, and high degree of automation to meet the production of high-quality pig feed.

In order to ensure that the nutrients in the feed are not lost, the piglets like to eat without getting angry and grow fast, the pig feed production line uses RICHI’s unique pig feed pellet technology, full nutrition rice paste, which reduces costs and maintains nutrition. It can effectively prevent viruses such as African swine fever and maximize the breeding benefits.

Advanced processing technology

• ■Adopt medium temperature soothing + low temperature granulation to maintain the activity of exogenous substances and realize the value of nutritionists’ formulas;
• ■The full ripening process of raw materials eliminates anti-nutritional factors in the raw materials, reduces the activity of urease, and the piglets do not have diarrhea when eating.

Good feed quality

• Can produce high-end piglet feed for 7-21 days old
• Comprehensive nutrition, equivalent to “full nutrition rice noodles” in infancy, piglets do not get angry when eating, and are easy to absorb;
• The pellets are comprehensive in nutrition, soft, not hard, and the whey powder is not sticky, so piglets especially like to eat.

The entire animal feed factory project uses RICHI feed mill equipment, a series of high-efficiency equipment such as grinders, mixers, and animal feed pellet making machines to provide guarantees for Lihua’s stable and efficient production.

Stable and reliable SZLH series feed mill pellet machine

• Breaking through a number of key technical bottlenecks, the whole machine efficiency is improved and the production capacity is high;
• The quality of the produced feed is good, which improves the breeding benefits;
• Complete supporting equipment, humanized operation, automatic operation, and lower comprehensive operating costs.

SFSP series crusher

• The base structure is optimized and the operation is smoother;
• Different hammer arrangement schemes can be selected for different application occasions, and the crushing fineness is better;
• The coupling structure is improved, and maintenance is faster and more convenient.

Double-shaft paddle high-efficiency mixer

• More uniform mixing, multiple liquids and solids can be added at the same time, the spraying is accurate, and the control is convenient;
• The top flip liquid addition pipeline makes it easy and quick to replace the cleaning nozzle;
• Full-length large door unloading, fast unloading speed, and extremely low residue; silicone sealing strips are used to ensure that there is no leakage during the mixing process.

In order to ensure that the task is completed on time and with quality, the RICHI delivery team strictly follows customer requirements from the early overall planning, process design, to on-site installation and commissioning, and supervises the quality throughout the process to ensure that the equipment is delivered in the best production state.

In addition to this project, RICHI has recently undertaken projects such as the Bangladesh 10t/h animal feed mill plant and the Argentina 8-ton cattle feed production line. The high quality has been highly praised by customers around the world.

The Honduras 10-ton animal feed production line project undertaken by RICHI has been completed and entered trial production, and is scheduled to be officially put into full production in August.

In the main workshop of the project, workers can be seen driving forklifts to move the freshly bagged feed to the conveyor belt, and then load it to various places.

The fully automated poultry feed production line in operation can produce 80,000 tons of poultry feed annually after it is put into operation.

The feed pellet production line is deployed by the intelligent system of the central control room from feeding, crushing, batching, mixing, discharging to bagging, realizing full process automation, which not only significantly improves the production capacity, but also improves the working environment of workers. Reduce pollution in the production process, improve the sanitation standards of feed processing, and realize environmental protection and efficiency in the whole production process.

At present, the customer has invested 570,000 US dollars to build this feed production line and supporting projects, including feed production workshops, raw material warehouses, finished product warehouses, office areas, living areas and other supporting facilities.

The production and processing technology of this poultry feed mill project adopts RICHI’s complete set of automated production equipment with high ingredient accuracy and high efficiency, strictly implements the quality management system, and comprehensively controls the product quality to ensure the output of high-quality, efficient, environmentally friendly and healthy feed products to the greatest extent, striving to develop into a local industry benchmark enterprise.

Recently, the 100,000-ton animal feed factory project undertaken by RICHI was officially completed and put into operation. This is an important supporting project for the local development of the ecological breeding industry of ruminants. The total investment is 1.2 million US dollars, covering an area of ​​3,200 square meters, and the annual output of ruminant feed is designed to be 100,000 tons.

After nearly 1 year of hard work, the 100,000-ton feed mill project in Thailand was completed as scheduled. The customer company mainly produces ruminant feed, including dairy cow feed, beef cattle feed, sheep feed, goat feed, etc., using the industry’s advanced RICHI feed mill equipment, with a daily output of 300 to 400 tons. After normal production and operation, it can fully meet the local ruminant feed supply.

After the feed mill project is put into operation, it will not only meet the feed needs of local family farms, provide services for the development of the ruminant industry in the surrounding areas, but also save costs for the company every year, and drive the development of local logistics and port economy.

In addition, after the feed mill factory is put into production, it will effectively increase the added value of the local ruminant ecological breeding industry, while reducing the feed transportation link, which is conducive to animal disease prevention and control, greatly reducing the risk of disease occurrence, and is of great significance to the safe development of the local ruminant industry.

Recently, the Indonesian 6-ton livestock and poultry feed mill project undertaken by RICHI is accelerating construction, and the project is expected to be fully completed before September this year.
At present, the main structure of the office building of the livestock and poultry feed project has been capped, and indoor and outdoor decoration is underway. The production equipment will be installed in September, and it is expected to be ready for trial production in February next year.

The total investment in equipment for this project is about US$380,000. It introduces 1 modern complete compound pellet animal feed production line and 1 raw material puffing production line.

It uses imported corn, barley, rapeseed, palm oil and other raw materials, and a small amount of calcium hydrogen phosphate, zeolite powder and other auxiliary materials to produce high-quality complete pellet feed, which can not only meet the development needs of animal husbandry around the project, but also promote the development of upstream and downstream industrial chains, injecting fresh blood into local economic development.

Walking into the construction site of Bolivia’s 12-15 tons per hour feed pellet production line project, large machinery is running at full speed and shuttling around the site, and workers are working hard to meet deadlines and catch up with progress.

The project covers an area of ​​2,000 square meters and plans to invest 2.7 million US dollars, of which 560,000 US dollars are invested in equipment. The project mainly builds 2 livestock and poultry feed production lines, 1 ruminant feed automation production line, and a new animal nutrition research center and comprehensive housing, etc., and improves supporting facilities such as water, electricity, and environmental protection.

The project started construction in September 2023. At present, the main project of the plant has been completed and is about to be completed, and the surrounding supporting facilities are taking shape.

According to customer feedback, it is planned to complete the main project construction by the end of August this year, complete the installation of production equipment and all supporting ancillary facilities by the end of November, complete equipment commissioning by the end of February 2025, and officially put into production and operation in March.

After the project is completed and reaches full production, the annual output value can reach tens of millions of US dollars, which can drive employment of more than 20 people, and can also promote the development of agricultural product planting, logistics, catering and other industries. At the same time, local farmers can save costs by using the company’s products to feed livestock and poultry, which will generate huge social and economic benefits and become a strong engine to promote local economic and social development.

Recently, the 20-ton high-protein livestock and poultry feed mill project undertaken by RICHI Machinery has been put into construction at full capacity, and is expected to be completed and start trial production at the end of July.

This livestock and poultry feed plant project plans to introduce 3 modern high-protein feed production lines, 1 laying hen feed production line, and 1 puffed raw material production line, using corn, imported fish meal, corn and wheat and other raw materials, with a small amount of calcium hydrogen phosphate, multivitamin and amino acids to produce efficient feed.

After the project is completed, it can effectively meet the development of Hainan’s animal husbandry, stimulate the vitality of local high-end feed industry technology innovation, and promote the transformation and upgrading of Hainan’s local animal husbandry.

According to customer feedback, the project’s recruited personnel have arrived one after another, and the construction of a production team of 12 people will be completed in mid-June. According to the company’s sales target, the project will complete a production and sales plan of 40,000 tons in 2024.

Recently, the 30-ton-per-hour fully automatic feed mill project undertaken by RICHI Machinery is about to start trial operation. The construction site of the project is Anhui Province, China.

The pig feed mill covers an area of ​​20.9 acres and will start construction in April 2023. It mainly builds 3 intelligent pelleting production lines, as well as multiple high-standard 10,000-ton raw material bulk silos, grain silos and finished product bulk silos. It is a key project built by the local area and an important measure for the customer’s full industrial chain system construction layout. It is a strategic guarantee for achieving development strategic goals.

The customer of this project is a well-known local feed company, and this project is its second feed mill in the local area. The customer company insists on using animal feed factory project construction to drive industrial clustering, build feed, breeding, and slaughtering processing bases, and comprehensively promote the integrated development of the industrial chain.

At present, the customer company has completed an investment of nearly 500 million yuan in the upstream and downstream of the industrial chain, including the basic completion of the construction of a 1 million-head full industrial system.

This professional pig feed factory with an output of 30 tons per hour was developed and constructed according to high starting point, high standards and high requirements.

Starting from biosafety control and designing in accordance with international advanced concepts, the factory adopts RICHI complete set of intelligent production technology, realizing full bulking from raw materials to products (bulk in and out); using powerful information technology, it realizes full automation of the production process (automatic car washing, automatic sampling, automatic unloading, automatic production, etc.); and makes full use of IoT big data to realize intelligent management of energy, logistics and orders from farm to factory.

The whole process is less manpower, high efficiency and traceable, ensuring the stability of product quality.

After the feed mill factory is officially put into production, it can meet the high-quality feed needs of 50,000 sows and 500,000 fattening pigs, and create more than 30 new jobs. It is expected to achieve an output value of nearly 100 million US dollars. Its completion and production will help customers create a benchmark for intelligent manufacturing in the feed industry, effectively enhance industrial agglomeration and extend, supplement and strengthen the industrial chain, and accelerate the pace of customer companies towards modern, high-quality and efficient development of the entire industrial chain.