Wood Pellet Processing Plant solution

How to invest in the construction of a 5 t/h wood pellet processing plant?

As an excellent choice to replace highly polluting fossil fuels (coal, fuel oil, etc.), biomass pellets are increasingly becoming a rookie in the energy industry. The wood pellet machine is also an important production equipment in the energy industry. Choosing a good wood pellet machine is crucial to your success, and RICHI pellet machine is your best choice.

(1) Regarding investing in building a factory, first you need to purchase the entire production line. The equipment required depends on your feedstock, the smaller the physical size of the feedstock, the less equipment is required.

For example, if you use fresh logs, you need not only coarse crushing and fine crushing equipment, but also a dryer to process the raw materials. In this case, the investment will obviously be relatively high;

If you use dry wood chips, shavings (generally easy to obtain from sawdust mills, furniture factories, board factories), all you need are screening machines, pellet machines, cooling machines, and packaging machines.

Therefore, you need to fully consider the factors of raw materials to choose a 5t/h wood pellet processing plant construction plan, or you can also consult us, and RICHI engineers will tailor a solution for you to help you succeed!

(2) In addition, the quality of the equipment cannot be ignored. Excellent and precise workmanship, high standard quality control means low machine failure rate and high pellet yield rate.

A good wood pellet maker can achieve continuous production throughout the day without any problems, the quality of granules can strictly meet the requirements of customers, and the equipment is completely fault-free, allowing you to use it with peace of mind and peace of mind.

RICHI wood pellet machine has been tested by the market and customers, the quality of the equipment and our service are worthy of your trust!

[Case 2] 5 t/h wood pellet processing plant project

• Project nature: newly built
• Annual output: 12,000 tons
• Raw materials: waste wood, waste wooden furniture
• Power consumption: 200000 kw h
• Number of employees: 10 people, all of whom do not have board and lodging in the factory.
• Work system: 8 hours per shift, one shift per day, 300 working days per year, 2400 hours per year.
• Project investment: 520,000 USD

This customer leased 2 workshops to build a new 5 ton wood pellet production line.

• Chipping area: mainly for the crushing process, located in the northwest of plant 1, with an area of about 400m², and 1 wood chipper;
• Crushing area: mainly for the crushing process, located in the northeast of Plant 1, with an area of about 400m² and 3 sets of wood hammer mill crushing machines;
• Pelleting area: mainly for the granulation process, located in the west of plant building 2, with an area of about 300m², equipped with 5 wood pellet machines and 1 air compressor;
• Raw material area: mainly used for raw material stacking, located in the south of workshop 1, with an area of about 700m²;
• Warehouse: mainly used for stacking finished products, located in the east of plant 2, with an area of about 1400m²;
• Reserved workshop: Mainly used for raw materials or finished product check-out reserved space, located in the northeast of plant 1, with an area of about 300m².

1. Crushing: The new design wood pellet line project will manually sieve the purchased waste wood, waste wooden furniture and other materials that do not contain toxic and harmful substances such as paint and glue, and place large pieces (pieces) of raw materials through forklifts or forklifts. Crushing is carried out on the machine.
2. Grinding: small pieces (pieces) of raw materials are crushed together with the crushed materials through a grinder (the particle size after crushing is less than 5mm), and the crushed wood powder is transported to the wood pellet machine through a closed pipeline Equipment granulation chamber.
3. Granulation: Through the high-speed rotation of the ring die, the sawdust raw material begins to heat up and become soft (the pressure of the high-speed rotating roller can reach 300T, and the temperature of the sawdust can reach 100℃ to 130℃).
   
   The softened and heated sawdust raw material is extruded through the holes of the ring die under strong pressure. During this process, the wood chip has increased compactness, reduced moisture content, and a compression ratio of 5.5:1.
4. Granulation: Through the high-speed rotation of the ring die, the sawdust raw material begins to heat up and become soft (the pressure of the high-speed rotating roller can reach 300T, and the temperature of the sawdust can reach 100℃ to 130℃). The softened and heated sawdust raw material is extruded through the holes of the ring die under strong pressure. During this process, the wood chip has increased compactness, reduced moisture content, and a compression ratio of 5.5:1.
5. Cooling & Sieving & Packaging: Then cool and dry naturally, and then sieve through the drum sieve in the conveyor belt. After the biomass particles are screened, they are transported to the finished product warehouse, where they can be packaged and shipped.

Note:

• The moisture content of the raw materials of the 5t/h wood pellet processing plant project is 8%-15%, which meets the requirements of granulation and molding, so there is no need to dry or add water during the production process;
• All wood raw materials are pure wood materials. It is strictly forbidden to recycle waste furniture with paint, glue, etc. On the one hand, it can improve product quality, and on the other hand, it can avoid the impact of introducing organic waste gas pollutants.
• The crushing, pulverizing and granulating process of the raw materials of the project are respectively carried out in the closed cavity of the crusher, pulverizer and granulator, and the pulverizer and the granulator are connected and transported through the closed pipeline.

The 5t/h wood pelleting plant project building includes 2 workshops:

• Plant 1: The northwest is the crushing area, the northeast area is the crushing area and reserved workshop, and the south is the raw material area;
• Plant 2: The western area is the granulation area, and the eastern area is the warehouse.