Feed Pellet Production Line

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The crushing process mainly controls the particle size of raw materials to achieve the purpose of improving the digestibility and absorption rate of feed and ensuring the uniformity of mixing.

This section is one of the equipment with the largest power consumption in the animal feed pellet production line, and the crushing cost accounts for a large part of the feed processing cost. Therefore, reducing this cost can significantly improve economic benefits.

• First: To control the equipment investment amount of the crushing system, the key to this is to fully consider the advancement and practicality of the crushing process and equipment technology within the possible investment, to meet the flexibility requirements of processing different products, and to pursue low cost in long-term operation and maximum benefits in the design life.
  If necessary, consider the room for future technical improvements during design. For example, use a vertical shaft crusher or a high-efficiency horizontal shaft crusher with an effective suction system; use a secondary crushing process of circulating crushing or crushing-grading-crushing.
• Second: Control the cost of equipment wearing parts. The wearing parts of the crushing system mainly include hammers, screens, and pins. It is necessary to find the most economical manufacturer of wearing parts by using various products from different manufacturers.
• Third: Control the operation and maintenance costs and reduce this cost through standardized operation of the equipment.

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When choosing equipment for feed pellet production line, key points are crucial. A suitable piece of equipment can significantly increase production efficiency, reduce energy consumption and improve feed quality. Here will delve into the key points to consider when choosing animal feed mill plant equipment to ensure you make an informed decision.

1. Production demand analysis

First, you need to identify your production needs. This will help determine the specifications and capabilities of the equipment required, taking into account your target production, feed type and scale.

2. Quality and Reliability

Feed is the primary food source for animals, so the quality and reliability of equipment is crucial. Choose a well-known brand and a manufacturer with a good reputation to ensure the equipment is durable.

3. Production efficiency

Look for equipment that can improve production efficiency, such as high-speed pellet machines and automated control systems. This will help reduce energy consumption and labor costs.

4. Energy consumption and cost

Pay attention to the energy consumption of the equipment and choose models with high energy efficiency. While the initial investment may be higher, in the long run, low energy consumption will reduce production costs.

5. Adaptability

Feed needs may change over time, so it is important to choose equipment that is adaptable. This will reduce the need for equipment replacement, lowering overall costs.

6. Safety and Maintenance

Consider the safety and ease of maintenance of the equipment. Ensure equipment is easy to clean and maintain to ensure continuity of the production process.

7. Technical support and training

Look for technical support and training from the manufacturer. This ensures your operators can operate the equipment correctly and receive support when needed.

8. Cost-benefit analysis

Conduct a cost-benefit analysis to compare the overall cost of different equipment, including purchase, operation and maintenance costs. This will help you find the best value for money.

9. Refer to other people’s experiences

Please refer to the experience and advice of other feed producers. Their feedback and suggestions can be extremely valuable and help you make informed decisions.

10. Long-term planning

Consider the long term when selecting feed equipment. The longevity and performance of your equipment should fit in with your long-term business plan.

In summary, choosing the right feed pellet production line requires careful consideration of several factors.

By analyzing your needs, focusing on quality and reliability, improving production efficiency, considering energy consumption and cost, ensuring the adaptability of equipment, paying attention to safety and maintenance, seeking technical support and training, conducting cost-benefit analysis, referring to the experience of others, and considering the long term planning, you can better meet your feed production needs.

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The raw materials needed in animal feed production line mainly include grains, proteins, fats, minerals, etc.

1. Grains
   The most commonly used in feed are various grains, such as corn, wheat, barley, etc. Although grains do not contain rich nutrients, they have excellent energy and carbohydrate content and are an important source of energy for animal growth and development.
2. Proteins
   Protein is the basis of tissues and organs in animals, and it is also the raw material for various metabolisms of animals. Commonly used proteins in feed include fish meal, meat and bone meal, beans, etc. Among them, bean protein has a high nutritional value and is even more important for the growth and development of infants and young children.
3. Fats
   The fats in feed are mainly various oils, such as soybean oil, cottonseed oil, fish oil, etc. Although fat is not an essential element for animal growth and development, sufficient fat can provide animals with abundant energy and help animals absorb nutrients such as fat-soluble vitamins.
4. Minerals
   Minerals required for animal growth and development include iron, calcium, zinc, selenium, etc. These minerals are often added to feed to ensure the healthy development of the animal’s body. In addition, animals also need a certain amount of salt. Adding an appropriate amount of salt to the feed can help animals maintain electrolyte balance in their bodies.
5. Others
   In addition to the above four categories, other raw materials can be added to the feed, such as various vitamins, amino acids, etc., to further enhance the nutritional value of the feed.

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1. Determination of area: According to the product sales habits, the proportion of bulk and bagged finished products is determined, which generally meets the sales volume of 3~4 days for main products and 5~6 days for secondary products.
2. Canopy design: The canopy structure is generally cantilevered, and the canopy width is recommended to be 6~7 m. If it is smaller, the rain protection effect is poor, and if it is larger, the structure is difficult to handle and the cost is high.
3. Building height: The eaves height is recommended to be 6.0 m, which can save construction costs and meet the functions.
4. Shipping platform: According to the original landform of the factory area and the needs of finished product distribution, a shipping platform can be designed, and its height is about 1.2 m.
5. Other technical treatments: The structure, roof, wall, and gate design of the finished product warehouse are basically the same as those of the raw material warehouse. The finished product warehouse generally does not consider the entry of cars, and the ground load can be smaller than that of the raw material warehouse. (Find RICHI on youtube)