1-160TH Animal Feed Production Line Solution

Feed Pellet Production Line

Feed pellet production line solution is a high standard system for the production processes of aquaculture and poultry livestock feed. It covers all stages of production, from the purchase and handling of raw materials to the processing and distribution of finished feed.

poultry Feed Production Line solution
25-40tph feed line

We work closely with you to keep you one step ahead. We can offer whole feed pellet production line solutions, unit machines, technical consultancy, engineering services, aftermarket service and support.

Through outstanding performance, mastery of key process technologies, and engineering capabilities, RICHI Machinery has become a leading supplier of feed equipment and systems.

We design comprehensive solutions for feed machinery and engineering according to different requirements, raw materials and sites of customers. Our professionals go deep into the construction site and make good plans.

In practice, we really adapt to local conditions and adopt different design schemes and construction methods according to different survey results to ensure that they are scientific, reasonable, economical and practical, and meet environmental protection. In this way, we can create a safe, efficient and stable production line for customers.

Feed engineering solution provider

poultry feed pellet production line

Poultry feed production line can be used to process complete feed mixes, mash, pellets and crumbles for chickens, ducks and turkeys.

cattle

cattle feed pellet production line

Our cattle feed production lines are designed to optimize performance in order to maximize our customers return on their investment.

pig

pig feed pellet production line

Our pig feed production line can be used to process pig feeds, which are created to provide the perfect combination of nutrients for the pigs.

chicken

chicken feed pellet production line

Our chicken feed production line can be used to process various chicken feeds, the high quality feeds can offer the nutrients flock need to stay healthy.

shrimp

shrimp feed pellet production line

RICHI designs and manufactures shrimp feed mill machines and offers complete shrimp feed line solutions for the global shrimp feed industry.

aqua

fish feed pellet production line

RICHI is your partner when it comes to fish feed mill solution and machines. Over the years we have developed many successful projects for the aqua feed industry.

sheep

livestock feed pellet production line

A global leader in animal feed equipment, RICHI’s 30 years of expertise provides value-added solutions for all your livestock feed production needs.

dog

pet feed pellet production line

Our pet feed pellet production line solutions provide complete control over the entire process, so you can produce fish feed of the highest quality.

25-40tph feed pellet production line flow chart

Receive raw ingredients

Feed pellet production lines receive raw ingredients from suppliers. Upon arrival, the ingredients are weighed, tested and analyzed for various nutrients and to ensure their quality and safety.

Create a formula

Nutritionists work side-by-side with scientists to formulate nutritionally sound and balanced diets for livestock, poultry, aquaculture and pets. This is a complex process, as every species has different nutritional requirements.

mixing system

Put the prepared raw materials into the mixer for mixing. The mixing time and speed need to be determined according to the properties of the raw materials and the performance of the mixer.

pelleting system

After the mixed powdered feed is pelletized with ring die pellet machine, the nutrition and feeding quality of the feed are improved and enhanced to varying degrees, thus attracting the attention of many breeders.

cooling system

The pellets just out of the die are high-temperature, high-humidity plastics that are easily deformed and broken. They should be dried and cooled immediately to reduce the temperature and moisture and harden them for easy storage and transportation.

Crumbling system

Crumbling pellet feed can save energy consumption, increase output, reduce costs, and improve the digestion and absorption rate of animal.

screening system

After the pellet feed is processed by the crumbling process, some powder and other materials that do not meet the requirements will be produced. Therefore, the crumbled pellet feed needs to be screened into products with neat pellets and uniform size.

packaging system

Manufacturers determine the best way to ship the product. If it is prepared for retail, it will be “bagged and tagged,” or placed into a bag with a label that includes the product’s purpose, ingredients and instructions. If the product is prepared for commercial use, it will be shipped in bulk.

advantage of feed pellet production line

equipment for feed pellet production line

Common equipment in feed pellet production lines include crushers, mixers, granulators, coolants, extruders, screeners, balers, silos, cleaning equipment, control cabinets, environmental protection equipment, sprayers, dryers, etc.

Our team goes above and beyond the competition to make sure you have access to the best feed equipment specifications for the job at hand. Once installed, we test and analyze key operations to maximize performance. We will be there for you as the equipment goes online to make sure everything is working properly with safety as our top priority.

grinder

Used to crush granular raw materials.

mixer

Used for mixing raw materials and additives.

animal feed pellet machine

Used to process powdery materials into pellets.

cooler

Used to cool pressed feed pellets.

Used to screen out qualified feed pellets.

packer

Used for packaging various types of feed products.

extruder for feed mill

Used in feed mills using extrusion technology.

dryer for feed mill

Used for drying raw materials or granular products.

silo

Used to store bulk raw materials such as corn.

Electric Control Cabinet

Used to control the automated production and operation of the entire feed mill.

screw conveyor machine

Used for horizontal or short distance material and product transportation.

bucket elevator conveyor

Used for vertical material and product transportation.

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feed pellet production line in Mexico
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feed pellet production line in Russia
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feed pellet production line in Pakistan
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feed pellet production line in Thailand
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feed pellet production line in Uganda
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feed pellet production line in USA
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feed pellet production line in Kazakhstan
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feed pellet production line in the Philippines
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feed pellet production line in Saudi Arabia
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feed pellet production line in peru
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feed pellet production line in Vietnam
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feed pellet production line in Indonesia
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The investment to build a feed pellet production line is between 450,000-850,000 USD. This price range is only for the equipment price. In fact, the investment cost of a feed line is affected by many factors:

  1. Factory scale: Factory scale is one of the important factors in building a food factory. Before building a feed pellet production line, it is necessary to determine the factory scale based on market demand and its own strength.
  2. Types of products: Different products require different production equipment and raw materials, so the investment cost will also be different. If it is producing high-end aquatic and pet feed, the investment cost will be higher.
  3. Equipment requirements:Equipment investment may account for a considerable part, including basic production equipment and auxiliary equipment such as crushing, mixing, granulation, drying, cooling, puffing, screening, packaging, silo and other equipment. In addition, equipment maintenance is also a considerable expense. Therefore, when choosing equipment, it is necessary to determine the type and quantity of equipment required based on the product type and production scale.
  4. Raw materials and labor costs: Raw material costs depend on the product and production scale, while labor costs depend on the factory scale and the number of feed production lines. These cost factors need to be taken into account when determining the investment cost. It also includes basic expenses such as water, electricity, and gas.
  5. Land and plant purchase and construction costs: Feed mills need to build plants and warehouses, and the cost of purchasing land and building plants is also an important expense for opening a feed mill.
  6. Certification costs: Opening a feed line requires relevant certifications, including safety certification, environmental certification, etc. The costs of these certifications are also an important expense for opening a feed mill.
  7. Marketing and other expenses: Before making an investment decision, a detailed market research and cost analysis are required to ensure the accuracy and feasibility of the investment decision. In addition, factors such as taxation and policy support need to be considered.
  8. Employee expenses: Feed lines need to employ a large number of employees, including managers, technicians, production workers, etc. Employee expenses are also an important expense for opening a feed production line.

Using the latest feed pellet production line technology, we help you optimize your operations without sacrificing safety or your unique approach to construction.

Discover our tailored processes for different capacity productions. From raw materials to end products, our innovative solutions ensure seamless operations, higher output, and lower costs.

1-2tph small scale feed mill

small scale feed mill

1-2T/H feed production

3-4tph animal feed production plant

animal feed production plant

3-4T/H feed production

5-7tph animal feed pellet plant

animal feed pellet plant

5-7T/H feed production

8-10tph animal feed processing plant

animal feed processing plant

8-10T/H feed production

12-20tph animal feed mill plant

feed preparation plant

12-20T/H feed production

50-60tph animal feed mill plant

commercial feed mill

50-60T/H feed production

60-80tph animal feed mill plant

complete feed mill plant

60-80T/H feed production

Feed ingredients for feed pellet production line

There are more than 900 safe agricultural ingredients and coproducts approved for use in feed pellet production line, including: Corn, Soybean meal, Dried and wet distillers’grains, Bakery meal, Corn gluten feed, Cottonseed meal, Wheat midds, Grain sorghum, Soybean hulls, Oats, Amino acids, Vitamins, Minerals, Probiotics, Enzymes, Animal protein products, Fats and oils, Marine products, Milk products, Wheat products, Flavors, etc.

bran
Sunflower seeds
corn
premix powder
alfalfa
straw
cottonseed meal
fish meal
grain
grass
hemp
Miscanthus
soy
vege oil
Cassava
beets
kitchen waste
Sunflower hulls
feed pellet
rabbits
cattles
sheep
chicks
cows
pigs

How to control the crushing cost and quality of raw materials in feed pellet production lines?

The crushing process mainly controls the particle size of raw materials to achieve the purpose of improving the digestibility and absorption rate of feed and ensuring the uniformity of mixing.

This section is one of the equipment with the largest power consumption in the animal feed pellet production line, and the crushing cost accounts for a large part of the feed processing cost. Therefore, reducing this cost can significantly improve economic benefits.

  • First: To control the equipment investment amount of the crushing system, the key to this is to fully consider the advancement and practicality of the crushing process and equipment technology within the possible investment, to meet the flexibility requirements of processing different products, and to pursue low cost in long-term operation and maximum benefits in the design life.
    If necessary, consider the room for future technical improvements during design. For example, use a vertical shaft crusher or a high-efficiency horizontal shaft crusher with an effective suction system; use a secondary crushing process of circulating crushing or crushing-grading-crushing.
  • Second: Control the cost of equipment wearing parts. The wearing parts of the crushing system mainly include hammers, screens, and pins. It is necessary to find the most economical manufacturer of wearing parts by using various products from different manufacturers.
  • Third: Control the operation and maintenance costs and reduce this cost through standardized operation of the equipment.

How to choose equipment for a feed pellet production line?

When choosing equipment for feed pellet production line, key points are crucial. A suitable piece of equipment can significantly increase production efficiency, reduce energy consumption and improve feed quality. Here will delve into the key points to consider when choosing animal feed mill plant equipment to ensure you make an informed decision.

  1. Production demand analysis

First, you need to identify your production needs. This will help determine the specifications and capabilities of the equipment required, taking into account your target production, feed type and scale.

  1. Quality and Reliability

Feed is the primary food source for animals, so the quality and reliability of equipment is crucial. Choose a well-known brand and a manufacturer with a good reputation to ensure the equipment is durable.

  1. Production efficiency

Look for equipment that can improve production efficiency, such as high-speed pellet machines and automated control systems. This will help reduce energy consumption and labor costs.

  1. Energy consumption and cost

Pay attention to the energy consumption of the equipment and choose models with high energy efficiency. While the initial investment may be higher, in the long run, low energy consumption will reduce production costs.

  1. Adaptability

Feed needs may change over time, so it is important to choose equipment that is adaptable. This will reduce the need for equipment replacement, lowering overall costs.

  1. Safety and Maintenance

Consider the safety and ease of maintenance of the equipment. Ensure equipment is easy to clean and maintain to ensure continuity of the production process.

  1. Technical support and training

Look for technical support and training from the manufacturer. This ensures your operators can operate the equipment correctly and receive support when needed.

  1. Cost-benefit analysis

Conduct a cost-benefit analysis to compare the overall cost of different equipment, including purchase, operation and maintenance costs. This will help you find the best value for money.

  1. Refer to other people’s experiences

Please refer to the experience and advice of other feed producers. Their feedback and suggestions can be extremely valuable and help you make informed decisions.

  1. Long-term planning

Consider the long term when selecting feed equipment. The longevity and performance of your equipment should fit in with your long-term business plan.

In summary, choosing the right feed pellet production line requires careful consideration of several factors.

By analyzing your needs, focusing on quality and reliability, improving production efficiency, considering energy consumption and cost, ensuring the adaptability of equipment, paying attention to safety and maintenance, seeking technical support and training, conducting cost-benefit analysis, referring to the experience of others, and considering the long term planning, you can better meet your feed production needs.

What are the raw materials needed for feed production?

The raw materials needed in animal feed production line mainly include grains, proteins, fats, minerals, etc.

  1. Grains
    The most commonly used in feed are various grains, such as corn, wheat, barley, etc. Although grains do not contain rich nutrients, they have excellent energy and carbohydrate content and are an important source of energy for animal growth and development.
  2. Proteins
    Protein is the basis of tissues and organs in animals, and it is also the raw material for various metabolisms of animals. Commonly used proteins in feed include fish meal, meat and bone meal, beans, etc. Among them, bean protein has a high nutritional value and is even more important for the growth and development of infants and young children.
  3. Fats
    The fats in feed are mainly various oils, such as soybean oil, cottonseed oil, fish oil, etc. Although fat is not an essential element for animal growth and development, sufficient fat can provide animals with abundant energy and help animals absorb nutrients such as fat-soluble vitamins.
  4. Minerals
    Minerals required for animal growth and development include iron, calcium, zinc, selenium, etc. These minerals are often added to feed to ensure the healthy development of the animal’s body. In addition, animals also need a certain amount of salt. Adding an appropriate amount of salt to the feed can help animals maintain electrolyte balance in their bodies.
  5. Others
    In addition to the above four categories, other raw materials can be added to the feed, such as various vitamins, amino acids, etc., to further enhance the nutritional value of the feed.

How to design the finished product warehouse of a feed pellet production line?

  1. Determination of area: According to the product sales habits, the proportion of bulk and bagged finished products is determined, which generally meets the sales volume of 3~4 days for main products and 5~6 days for secondary products.
  2. Canopy design: The canopy structure is generally cantilevered, and the canopy width is recommended to be 6~7 m. If it is smaller, the rain protection effect is poor, and if it is larger, the structure is difficult to handle and the cost is high.
  3. Building height: The eaves height is recommended to be 6.0 m, which can save construction costs and meet the functions.
  4. Shipping platform: According to the original landform of the factory area and the needs of finished product distribution, a shipping platform can be designed, and its height is about 1.2 m.
  5. Other technical treatments: The structure, roof, wall, and gate design of the finished product warehouse are basically the same as those of the raw material warehouse. The finished product warehouse generally does not consider the entry of cars, and the ground load can be smaller than that of the raw material warehouse. (Find RICHI on youtube)

What are the finished product packaging methods for feed pellet production lines?

The main finished product packaging processes that RICHI Machinery can provide are: bag taking, metering, bag sewing, pallet stacking, and transfer stacking. Depending on the investment situation, you can choose to combine different guarantee systems.

How to design a substation for a feed pellet production line?

Substation (distribution room) location: It should meet planning requirements and strive to be located on the ground floor or near the workshop, shortening the distance from the transformer low-voltage control cabinet to the workshop control room.

This can save low-voltage cable costs and reduce line losses.
Substations should use box-type transformers as much as possible to reduce the construction of distribution rooms and be economical and practical.

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Who We Are

RICHI Machinery is one of the world’s leading suppliers of technology and services for the animal feed, aqua feed and pet food industries, also the largest pellet production line manufacturer in China.

Since 1995, RICHI’s vision to build a first-class enterprise, to foster first-class employees, and to make first-class contributions to society has never wavered.

In the past three decades, we have expanded our business to a wide range of areas, including animal feed mill equipment, aqua feed equipment, pet feed equipment, biomass pellet equipment, fertilizer equipment, cat litter equipment, municipal solid waste pellets equipment, etc.

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