Complete biomass pellet production line Design

biomass pellet production line

Complete biomass pellet production line is a system composed of various equipment for processing pellet biomass energy. It includes chipping section, grinding section, drying section, pelletizing section, cooling section, screening and packing system. Depending on the biomass raw materials used, the equipment used will vary.

Cost:20,000 – 5,000,000 USD

raw materials for biomass pellet production line
Complete biomass pellet production line Design
biomass pellet production line solution
RICHI customize

If you want to use agricultural and forestry waste, agricultural products or urban waste to process fuel pellets, feed pellets, organic fertilizer pellets, cat litter pellets and other products, then you need a complete biomass pellet production line system.

Compared with a single biomass pellet machine, the biomass pellet plant system can complete the entire process from raw material processing to pellet finished product packaging.

  • What’s biomass: Biomass is inexhaustible and inexhaustible. It is a renewable energy source and the only renewable carbon source. It usually includes wood, forest waste, agricultural waste, plants, cities and Industrial organic waste, animal manure, etc. Biomass energy resources are relatively abundant on the earth, and it is a kind of harmless energy.
  • Suitable raw materials: There are many types of biomass, and the common biomass raw materials are agricultural and forestry waste. Subdivisions include sawdust, wood chips, branches, palm fruit bunches, palm shells, bamboo, bagasse, bark , furniture factory waste, building templates, wooden pallets, corn straw, wheat straw, rice husk, peanut shells, etc. Our current projects also involve the processing of plastic granules, rubber granules, paper granules, carton granules, tofu cat litter granules, bentonite granules, pyrolytic carbon granules, air purifier granules, plastic and biomass mixed granules and other products.
  • Applicable customers: Our business is based on meeting the requirements of forestry groups, energy companies, wood industries, and industrial as well as financial investors in biofuel pellet plants.

Production(tons/hour)

Pellet size(mm)

From small to Large

Our biomass pellet production line can be modularly customized according to different production scales and process requirements.

From forestry to agriculture waste

Our biomass pellet production line is suitable for all agricultural and forestry wastes, agricultural products, urban wastes and some industrial wastes.

From single system to complete

In addition to customizing complete pellet production lines, we can also customize individual raw material crushing systems, mixing systems, drying systems, pelletizing systems, packaging systems, etc. for customers.

Configuration optional

We provide customers with a variety of equipment configuration options, and customers can choose according to different needs and budgets. Different grades available. And the specified brand of electrical components can be configured.

Optional automation level

We provide fully automatic solutions, semi-automatic solutions, manual solutions, disconnection solutions, continuity solutions, etc. Customers can choose according to their investment budget.

One line for multiple raw materials

With our biomass pellet production line, you can use one raw material or multiple raw materials at the same time. If the pellets have different uses, we can also provide corresponding solutions.

application of biomass pellet production line

fuel pellet
grass pellet
feed pellet
fertilizer pellet
cat litter pellet
animal bedding pellet
Recycling pellet
0.3-1tph small wood pellet plant cost

The construction of a pellet production line with this output is an investment with a very low threshold. First, its investment amount is low; second, it is applicable to a wide range of customers.

If you want to build such a small pellet plant, you can be a farmer, an agricultural product farmer, a small furniture factory, a nut processing factory, a palm oil processing factory, a sugar factory, or a wood chip factory… As long as you have sufficient raw materials, you can start a biomass pellet processing business!

1-2T/H biomass pellet manufacturing plant solution

1-2T/H biomass pellet manufacturing plant is a system for processing pellets. It refers to a complete set of pellet machine equipment. It not only reduces environmental pollution, but also saves energy resources.

The 1-2t/h biomass pellet manufacturing plant processes agricultural and forestry waste, such as wood chips, straw, rice husk, bark, sawdust, wood, branches, trunks and other biomass as raw materials, and solidifies them into high-density pellet fuels through pre-treatment and processing , is an ideal fuel to replace coal and oil, which can save energy and reduce emissions.

3T/H biomass pellet making plant solution

How to build your own 3t/h biomass pellet making plant? What do you need to pay attention to? What are the preparations? You may have a series of questions.

Don’t worry, Richi Machinery can provide you with a series of services such as consultation, customized biofuel pellet production line design, equipment manufacturing, installation and commissioning, operation training, original accessories, and after-sales technical support.

Recommended users: pellet processing plants, biomass power plants, farms, farms, crop processing plants, etc.

4T/H biomass pellet line solution

RICHI 4t/h biomass pellet line is usually composed of raw material pretreatment (slicing, crushing, cutting) section, drying section, pelleting system, cooling system, screening system, packaging and other systems.

The whole system mainly uses sawdust, wood chips, wood boards, bamboo chips, bark, branches, cotton stalks, corn stalks, sunflower stalks, soybean stalks, rice husks, bagasse, corncobs and other agricultural and forestry wastes as materials, the biomass pellets produced can be used as boilers fuel, cat litter, feed, fertilizer, horse bedding, etc.

5-6T/H biomass pelletizing plant solution

RICHI 5-6t/h biomass pelletizing plant is based on market demand, targeted development of biomass pellet processing system. It is suitable for a variety of biomass agricultural and forestry wastes, such as wood chips, sawdust, bamboo chips, wooden chipping, shavings, waste wood, barley straw, wheat straw, palm shell, hops, bagasse, corn straw and other materials granulation.

Richi Machinery can according to the characteristics of each biomass material, yield size, water content, application demand, cost control, degree of automation, site conditions and other factors, for customers to design the most suitable biomass pellet production process, and configuration of efficient and safe equipment.

7-12T/H pellet machine line solution

The 7-12t/h biomass pellet machine line is a modern biomass pellet production system, mainly used to convert various waste materials into efficient and environmentally friendly pellets. The pellet machine line converts biomass raw materials into pellet solid products through a series of process steps to facilitate storage, transportation and utilization.

From standard biomass equipment to custom biomass pellet machine line designs, RICHI Machinery is the only name you need to know in biomass pelleting operations. We provide state-of-the-art modular control biomass pellets engineering solutions that can adapt to the processing requirements of various biomass raw material granulation.

15-20 T/H pellet mill line solution

The 15-20t/h pellet mill line is a large-scale pellet processing system used to process various agricultural and forestry waste pellets. These pellets can be used as fuel, animal feed, organic fertilizer, cat litter pellets, etc.

RICHI team is composed of engineers who are not only technical experts but also possess deep manufacturing and process knowledge. This dual expertise allows us to devise pellet mill line solutions that are technically sound and strategically aligned with your business objectives.

20-30T/H pellet mill plant solution

The 20-30t/h biomass pellet mill plant mainly uses processes such as crushing, drying, granulation, cooling, and packaging to process various biomass agricultural and forestry wastes, industrial wastes, and municipal solid wastes such as wood, straw, fruit shells, and grass raw materials into pellet products.

Depending on the process, the application of finished pellets is also different. Currently, they are mainly used as fuel for power plants and boilers, livestock and poultry feed, organic fertilizer, cat litter, and animal bedding.

15-20tph pellet mill line

30-40T/H large biomass pellet line refers to a complete pelletizing system for processing biomass. It can be simple or complex, depending on the client’s needs. Are you looking for pellet line for sale? Do you want to start pellet line construction?

RICHI provides a full set of biomass pellet lines and equipment design, manufacturing, delivery, installation, commissioning, and training services. Recognizing that each customer has unique needs, we tailor our pellet production line to your specific requirements.

Whether you’re looking to make high quality biomass pellet product, improve operational safety, increase efficiency, reduce headcount, or minimize waste, our production line is customized to your goals.

40-60T/H turnkey pellet plant solution

40-60T/H turnkey pellet plant is a complete system for processing biomass fuel, biomass feed, organic fertilizer and other pellet products. It consists of different modular systems for cleaning, crushing, drying, granulation, cooling, screening, packaging, etc. This pellet production system is suitable for various raw materials, and can also use two or more raw materials at the same time.

We offer a turnkey pellet plant design, manufacturing, installation process. This means that our customers can count on us to handle the whole process of building their pellet plant, all the way from inception to completion. We don’t just install plant equipment , but also solve and troubleshoot any related problems.

standard biomass pellet production process design

wood materials

wood pellet production line

This is the most widely used type of biomass pellet production line. The processing methods of biomass pellets are different for raw materials such as tree trunks, sawdust, leaves, branches, wood chips, and wood blocks.

  • If the raw material is a tree trunk with high moisture content, then the biomass pellet processing process includes slicing – drying – crushing – granulation – cooling – screening – packaging
  • If the raw material is clean and dry sawdust, then the pellet processing process requires pelletizing-cooling-screening-packing.
  • If the raw material is wood chips with impurities, then the pellet processing process requires cleaning – crushing – pelletizing – cooling – screening – packaging.
  • If your raw materials include a variety of wood waste, choose the complete plant based on the most difficult raw material to process.
straw materials

straw pellet production line

Whether your raw material is corn straw, cotton straw, rice straw, wheat straw, flax straw, soybean straw, sorghum straw or any other type of straw, the processing technology of biomass pellets has nothing to do with the type of straw, but only with the physical state of the straw (length, particle size, moisture, etc.). The process is generally: cutting – drying – crushing – granulation – cooling – screening – packaging.

grass materials

grass pellet production line

The processing technology of grass fuel pellets and grass feed pellets is different. The processing technology of grass fuel pellets is the same as that of wood fuel pellets, except for the pre-treatment process. For example, to process reeds or Miscanthus into raw materials, they need to be cut first, then crushed, pelletized (grass fuel pellet machine), cooled, screened, and packaged. If you are processing grass feed pellets, sometimes you need to add a mixing section, and you need to choose a grass feed pellet machine.

husk materials

husk/shell pellet production line

These husk and shell raw materials are very common, such as rice husk, peanut shell, palm shell, coconut shell, oat shell, nut shell, walnut shell, sunflower shell, poppy shell, coffee shell… At present, many husk raw materials have been proven to have the value of fuel, feed and fertilizer. Generally, small-sized raw materials such as rice husk can be directly granulated after cleaning, while raw materials such as coconut shell need to be coarsely crushed and finely crushed to meet the granulation requirements.

RDF materials

other pellet production line

In addition to wood, straw, grass and husk, there are many other materials suitable for pelletizing. For example, cassava, beet pulp, bamboo, bagasse, olive pomace, waste paper, RDF, plastic, paper, cartons, carbon powder, bentonite, tofu, seaweed, cactus, etc. The processing technology of these raw materials is obviously very different, but as a well-known pellet line manufacturer, we have designed process solutions for these raw materials. If your raw materials are very special, please contact us directly, we will definitely have a way to deal with it.

2-2.5 tons biomass pellet production line for wood sawdust

Raw materials used: wet wood sawdust
Source of process diagram: This process design comes from our German sawdust pellet production line project
Process flow: Conveying system – drying system – pelleting system – cooling system – screening system – Packaging system
Main equipment used: sawdust pellet machine, wood dryer, screening equipment, cooling machine, packaging equipment, conveyors, cyclone, etc.

Poland Biomass Pellet Line

3-12 tons biomass pellet production line for crop waste

Raw materials used: crop waste (straw, rice husk, peanut shell, etc.)
Source of process diagram: This process design comes from our Russia agricultural waste pellet production line project
Process flow: cleaning system – Crushing system – Mixing system – pelleting system – Cooling system – screening system – 1st Packaging system (Small Package) – 2nd Packaging system (Large packaging)
Main equipment used: crusher, mixer, crop pellet machine, screening equipment, cooling machine, Thermoplastic sealing machine, Ton bag weighing

UK grass biomass pellet line

8-10 tons biomass pellet production line for Furniture factory waste

Raw materials used: Wood chips, wood blocks, Wood scraps
Source of process diagram: This process design comes from our USA forest waste pellet production line project
Process flow: Crushing system – Cleaning & Dust Removal System – drying system – Silo Storage Systems – pelleting system – Cooling system – screening system – Packaging system – Container conveyor system
Main equipment used: wood hammer mill crusher, wood pellet mill, wood drying machine, screening equipment, cooling machine, packaging equipment, Sawdust storage silo, cyclone, ton bag scale, bucket elevator, scraper conveyor, belt conveyor, etc.

American biomass pellet line

4-5 tons biomass pellet production line for Forest waste

Raw materials used: Logs, wood chips, sawdust, branches, etc.
Source of process diagram: This process design comes from our Austria wood pellet plant project
Process flow: cleaning system – chipping system – Crushing system – drying system – pelleting system – Cooling system – screening system – Finished product bulk system
Main equipment used: Slicer, drum screen, wood crusher, wood dryer, wood granulator machine, wood pellet cooler, vibrating screen, bulk bin, belt conveyor, scraper conveyor, cyclone, etc.

Austria 4-5 tons biomass pellet line

2-2.5 tons biomass pellet production line for RDF waste

Raw materials used: RDF (Plastic and waste paper)
Source of process diagram: This process design comes from our India RDF pellet Production Line project
Process flow: cleaning system – Crushing system – drying system – Storage System – pelleting system – Cooling system – screening system- Packaging system
Main equipment used: crusher, RDF pellet machine, RDF drying machine, storage silo, screening equipment, cooling machine, packaging equipment, cyclones, conveyors, etc.

RDF pellet line in india

0.5-0.7 tons small biomass pellet production line for Agricultural and forestry waste

Raw materials used: Wood chips, palm shells, nut shells, rice husks, etc.
Source of process diagram: This process design comes from our Indonesia fuel pellet plant project
Process flow: Crushing system – drying system – pelleting system – Cooling system – screening system
Main equipment used: crusher, biomass fuel pellet machine, biomass drying machine, screening equipment, cooling machine, Cyclone dust collector, conveyor, etc.

Argentina small production line

2-10 tons biomass pellet production line for crop & grain

Raw materials used: crop & grain (Straw, rice husks, bamboo, oats, oat husks, corn, etc.)
Source of process diagram: This process design comes from our Australia agricultural waste pellet production line project
Process flow: Crushing system – Mixing system – pelleting system – Cooling system – screening system – Packaging system
Main equipment used: crusher, mixer, Agricultural waste pellet machine, screening equipment, cooling machine, packaging equipment, Conveyor, cyclone, etc.

New Zealand biomass pellet line

16-20 tons biomass pellet production line for wood bamboo waste

Raw materials used: Wood and bamboo waste
Source of process diagram: This process design comes from our Venezuela fuel pellet production line project
Process flow: chipping system – Crushing system – drying system – pelleting system – Cooling system – screening system – Packaging system
Main equipment used: chipper machine, hammer mill crusher, biomass pellet making machine, biomas dryer machine, screening equipment, cooling machine, packaging equipment, cyclone dust collector, conveyor, etc.

16-20 tons Vietnam biomass pellet line

The equipment used in the manufacture of biomass pellets includes: biomass crushers, pulverizers, biomass dryers, biomass pellet machines, pellet coolers, screening equipment, packaging machines, conveyors, dust removal equipment, silos, etc. We can customize the technological process for customers according to the situation of different customers. Therefore, the equipment configuration of different biomass pellets production lines is different, and the number of equipment is also different.

A very simple biofuel pellet production line may only need one pellet machine and one conveyor; in a large-scale complete wood pellet production line configuration, not only all machines are available at the same time, but there will be multiple sets of each equipment.

biomass pellet mill
Wood pellet machine
Grass Straw crusher
Bale breaker
Wood peeling machine
wood splitter
biomass hammer mill
wood pellet-bg
biomass pellets production line in brazil
biomass pellet production line in Indonesia
wood chips-bg
straw-bg
biomass pellet production line in USA
biomass Pellet Plant in Thailand
wood-bg
biomass pellet Production Line in Australia
biomass pellet Production Line in Argentina
biomass pellet Production Line in Germany
biomass pellet Production Line in Canada
biomass pellet Production Line in Venezuela
biomass pellet Production Line in Romania
biomass pellet Production Line in Turkey
biomass pellet Line in New Zealand
biomass pellets Line in South Africa
biomass pellet making Line in Russia
biomass pelletizing Line in Kazakhstan
biomass pelleting Line in Pakistan
Consultation and Definitions
Design and Engineering
Equipment Manufacturing
equipment testing
Equipment delivery
Operator Training
Wood Pellet PlantWorkshop

In addition to common agricultural waste, our biomass pellet production line can also be used to process a variety of special pellet products.

Common and existing projects include paper pellets, RDF pellets, air purification pellets, pyrolytic carbon pellets, waste tire pellets, tofu cat litter pellets, bentonite pellets, PET plastic pellets, etc. If you are also interested in our solutions, feel free to contact us for process design and equipment quotation!

paper waste

paper pellet plant

plastic waste

plastic pellet plant

rubber waste

rubber pellet plant

RDF pellet production line

RDF pellet production line

coal pellet production line

coal pellet production line

wool pellet production line

wool pellet production line

algae pellet production line

algae pellet production line

winemaking waste pellet plant

winemaking waste pellet plant

global map
world
biomass pellet plant
pellet plants for biomass

To build a biomass pellet manufacturing line, you need to go through multiple stages of planning and preparation, which not only involves the investment of equipment and personnel, but also takes into account factors such as environmental protection and safety.

  1. Make a plan:
    A plan to build a biomass pellet production line needs to consider market demand and potential profits. After conducting a market survey, you need to decide which pellets you intend to produce and your target customers. You also need to consider production costs and sales prices in order to make a considerable profit in the future.
  2. Find a suitable site:
    Based on your manufacturing plan, you need to find a suitable site to build a biofuel pelleting line. You need to choose a place that is convenient for transportation, easy to enter and exit, and has enough space. You also need to ensure that the plant meets local construction regulations and environmental protection standards to avoid unnecessary legal issues and fines.
  3. Purchase equipment:
    The equipment required to build a bio-pellet manufacturing plant includes pellet machines, mixers, conveyor belts, dryers, etc. These equipment need to be selected and purchased according to your production plan and site area. When purchasing equipment, you need to consider factors such as the quality, price, and capacity of the equipment to ensure the efficient operation of your production line.
  4. Hire employees:
    A biomass pellet line needs to hire a team of experienced and skilled employees. You need to recruit different types of talents such as technicians, production workers and managers. At the same time, you also need to provide employees with training and career development opportunities to improve their work efficiency and loyalty.
  5. Develop a safety and environmental protection plan:
    Before setting up a biomass pellet factory, you need to develop relevant safety and environmental protection plans to ensure that your production line complies with local regulations and standards. You need to consider the treatment of wastewater, waste gas and solid waste, and you also need to develop emergency plans to ensure the safety of employees and plant buildings.

If you can follow the above steps to plan and execute your plan, setting up a biomass pellet production line can be a very promising investment.

faq

What are the moisture requirements for raw materials in biomass pellet processing?

Generally speaking, in the RICHI biomass pellet processing technology, the moisture content of the raw materials is best at around 15% before entering the pelletizing stage.

If I want to use many kinds of raw materials in one biomass pellet production line, is this possible?

Yes. In our case, some customers use more than 10 kinds of agricultural waste at the same time. Of course, in this case, the raw material processing system will be relatively complex and require customized design. If you are in the same situation, feel free to contact us and our engineering team will customize the process for you.

Have you ever made a small biomass pellet production line? My budget is not very large.

Of course, we have done many small-scale biomass pellet processing projects, and have exported them to the United States, Germany, Australia, Ghana, Senegal, Nigeria, Indonesia, Malaysia, Pakistan, Algeria and other countries. The minimum output of these small-scale pellet processing projects is 0.3t/h, and the maximum does not exceed 1t/h. These projects can use our MZLH320 biomass pellet machine and pellet system.

What is the largest biomass pellet production line project you have undertaken so far?

The largest projects we have done so far are the 40t/h pellet production line in the United States and the 40t/h pellet production line in Vietnam. Both projects adopted our customized design and full set of equipment.

Can the same biomass pellet production line process biomass fuel pellets and biomass feed pellets at the same time?

Yes, in our past cases, there are often projects for composite pellet production lines, which usually process two or more types of pellets. According to the type of pellet products, we will configure different pellet machines and processing technologies for customers. The specific process design needs to be determined by the customer’s raw materials, products and process requirements. If you have such needs, you can contact us directly to customize the production line plan!

RICHI MACHINERY

Who we are

RICHI Machinery is one of the world’s leading suppliers of technology and services for the animal feed, aqua feed and pet food industries, also the largest pellet production line manufacturer in China.

Since 1995, RICHI’s vision to build a first-class enterprise, to foster first-class employees, and to make first-class contributions to society has never wavered.

In the past three decades, we have expanded our business to a wide range of areas, including animal feed mill equipment, aqua feed equipment, pet feed equipment, biomass pellet equipment, fertilizer equipment, cat litter equipment, municipal solid waste pellets equipment, etc.

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