fish feed manufacturing plant
12-14T/H Floating feed production
12-14T/H floating fish feed manufacturing plant extrusion technology is the future development trend of the feed processing industry, especially in the application of aquatic animal feed and pet feed. RICHI MACHINERY can undertake all the work of the fish feed manufacturing project design, budget, equipment and material procurement, construction, trial operation and acceptance, etc., and finally submit a project that meets the functions and conditions of use to the customer, and undertakes the quality, progress, costs and security of the project.
12-14T/H fish feed manufacturing plant
The construction of the 12-14t/h fish feed plant has always revolved around two topics. First, what to produce? Then how to produce?
As long as we effectively solve the above two problems during the construction of the fish feed factory, then our feed factory will be a success 80%, and other specific work done on fish feed process equipment layout, engineering manufacturing, installation, etc., are all to improve the construction of the 12-14t/h fish feed processing plant.
Therefore, choosing a suitable feed processing technology and determining the feed technological process are the most critical steps.
The processing technology and equipment in the 12-14t/h fish feed mamaking plant are hardware and an important condition to ensure the quality of the feed. Reasonable formula and high-quality raw materials can only produce high-quality compound feed with reliable processing equipment and scientific technological process.
The 12-14t/h fish feed manufacturing system constructed and delivered by RICHI MACHINERY in an all-round way, from the design of the process plan to the installation and commissioning of the equipment, will incorporate RICHI’s design concepts of automation, environmental protection and standardization and adopt RICHI’s “one-stop, full-process” project delivery service .
From equipment startup to technical parameter adjustment, the RICHI technical team provides one-to-one special guidance to ensure that the production staff of the customer’s 12-14t/h fish feed manufacture plant master the production process, and can solve various production problems independently, helping customers to quickly produce profitably.
Design of 12-14 t/h floating fish feed manufacturing plant
Since the development of the feed industry, although the technology of each fish floating feed manufacturing plant is very different, in the design of the fish feed plant, the use of perfect, reasonable and flexible technology; the selection of advanced, efficient and high-quality equipment is always the goal.
Since the feed resources of many countries are different from those of Europe, most fish extruded feed manufacturing plants adopt the American process, that is, the process of powder first and then compounding. It is also possible to customize the feed production line process of “first batching and then crushing”.
In the current aquafeed production process of 12-14t/h fish float feed manufacturing plant, the extrusion process is mostly used, which can not only improve farmers’ aquaculture feeding mode, but also save the production cost of floating aquafeed to a large extent. Different extruded feeds are used in aquaculture.
These extruded feeds will use different processing techniques in the fish feed production process, but their main production processes are basically the same.
The extrusion and puffing process is more complicated, and we need to strictly control it in the floating fish feed production process.
- First, workers prepare the mixed materials and place them in the to-be-expanded bin. In the process of material conditioning, they also need to set moisture and temperature standards.
- After that, the quenched and tempered materials are transported into the extruding cavity, and the high-speed rotating screw in the extruding cavity will gradually increase the temperature of the extruding cavity during the movement of the material. At the same time, the operator can also adjust the puffing appropriately pressure in the cavity.
- With the continuous movement of the material, the temperature, humidity and pressure in the extruding adjustment gradually reach the preset fixed values, and then the mixed material will pass through the fish feed extruder machine template hole, and a pressure difference will suddenly form due to the atmospheric pressure and the pressure in the processing chamber. , so that the water vapor in the mixed material is quickly discharged, and then the processed feed pellets will expand rapidly, and the expanded feed needs to be dried, sprayed, and cooled.
In order to ensure production efficiency and reduce production costs of fish feed manufacturing plant, the above operations are usually integrated in the process of feed production. After the feed is cooled, the production personnel also need to screen and classify the extruded pellet feed, and then send the screened pellets to the extruding machine for packaging and storage.
01 12-14T/H fish feed manufacturing plant cost
12-14T/H fish feed manufacturing unit can process floating fish feed, pet feed, and can also be upgraded to a combined feed production line, and can process shrimp feed, special feed, livestock and poultry feed, premix and other products at the same time.
03 12-14T/H Fish Feed Manufacturing Plant Can Be Customized
① The entire 12-14t/h fish feed manufacturing system adopts a modular design, which can be customized according to the actual needs of customers, formula, plant structure, floor space and other requirements;
② 12-14T/H fish feed manufacturing lines with various forms (extruded pellet, powder, pelletized feed), various raw materials and formulas can be customized;
③ In addition to floating fish feed, if customers also want to process shrimp feed, livestock and poultry feed, pet feed, premix and other types, they can customize the complete production line plan according to the customer’s product plan;
④ If the customer wants to reserve the possibility of expanding the 12-14t/h fish feed mmaking plant capacity in the future, we will customize the plan according to the customer’s plan.
⑤ In addition to the program customization of the process flow and equipment layout, we can customize the layout and program of the whole 12-14t/h fish feed processing plant according to customer needs, including the layout of laboratories, central control rooms, office buildings, boiler rooms, restaurants, etc.
⑥ All 12-14t/h fish feed manufacture plant equipment and electrical component laboratory equipment can be configured according to customer requirements, and motor and electrical component brands can also be changed according to customer needs.
⑦ In addition to new construction, it can also undertake technical renovation projects for floating fish feed productions. There are several benefits to be gained from continuous upgrades, optimizations, and services on your equipment:
- Maximum extruded fish feed production
- Process knowledge and experience
- Reliability and cost efficiency
- Reduced life cycle costs
- Short and effective shutdowns
- Improved energy efficiency
04 Composition Of 12-14t/h fish feed plant
The following is only the composition of the standard 12-14t/h floating fish feed manufacturing plant system, which can be designed according to the actual product type, process, formula and investment budget.
|Raw materials revieving and crushing system|
|First-time crushing system|
|First-time batching and mixing system|
|Fine crushing system (Second-time crushing system )|
|Second-time mixing system|
|Extruding and pelleting system|
|Liquid adding & coating system|
|MCC Control Center; Mimic Control Panel (CPP Computer System, Batching System (Computer controlled), Cables & Cable Bridge Tube)|
05 List of 12-14t/h fish feed manufacturing equipment
The following is only the core fish food processing machine list of the standard 12-14t/h fish feed manufacturing plant, and the equipment can be configured according to the actual product type, process, formula and investment budget.
|Pulse dust collector||Scraper conveyor|
|Bucket elevator||Pnenmatic three-way|
|Drum pre-cleaner||Permanent magnet drum|
|Storage bin||Hammer mill|
|Air-locked conveyor||Batching bins|
|Batching scale||Premix scale|
|High efficiency mixer||Buffer bin|
|Double cyclone||Ultrafine grinder|
|Screw conveyor||Square plansifter|
|Twin screw extruder||Coating machine|
|Fish feed dryer machine||Rotary screener|
|Screening system||Cooling machine|
|Automatic packing machine||Sewing machine|
06 General principles of fish feed manufacturing equipment selection
In general, the performance and model of the existing fish feed equipment should be considered when the processing technology is determined. For 12-14t/h fish feed mill plants, first of all, it is necessary to understand the requirements of the processing technology for equipment, and at the same time, it is necessary to grasp the relationship between the fish feed production process and the quality of the finished product and the breeding effect.
Only by fully grasping these conditions, we can choose the best complete set of fish feed equipment to produce high-quality feed products. In the selection, the key equipment of fish feed extrusion plant is generally considered first, and the selection of other supporting equipment cannot be ignored.
- First of all, understand the working principle, main process parameters and structural characteristics of the fish feed machine. Because these factors determine the future production efficiency, power consumption and ease of operation and maintenance.
- It is necessary to know the scale of the 12-14t/h fish feed pellet manufacturing plant producing the machine, the history, batch, processing methods, management and technical personnel level of the machine, etc., which will affect the reliability and stability of the equipment operation, that is, reflect the overall level of the fish feed machine.
- You should know the material and supply channels of the main components of the equipment, such as die, pneumatic components, large-sized bearings of the main engine, etc. Because these parts directly affect the service life and the reliability of the operation.
- To have a comprehensive and fair understanding of the use of the 12-14t/h fish extruded pellet feed manufacturing plant machine.
- The after-sales service and spare parts supply capacity of the fish feed manufacturing plant that produces this product are related to whether the feed factory can obtain spare parts and maintenance in time in the future.
- The price of the equipment and the distance from the equipment to the fish float feed manufacturing plant will affect the investment of the fish feed factory and the benefit of the factory in the future.
- The selection of fish feed equipment must be consistent with the technical level and management level of the feed manufacturing plant workers, otherwise it will affect the normal operation.
In short, the above points should be considered comprehensively, not only the price, without considering other factors. The selection of fish feed mill equipment must be scientifically screened, and the supply and demand output between each section is strictly matched.
According to actual experience, the output of general front-end equipment needs to be 20%-30% higher than the output of the back-end to ensure the efficiency of the entire fish feed plant system. Moreover, there must be a certain forward-looking when building a 12-14t/h floating fish feed pellet manufacturing plant.
06 Necessary work before building fish feed manufacturing plant
In order to determine the scale of the proposed plant, the following investigations must first be done:
- The variety and quantity of local feed resources and whether these resources have seasonal characteristics. For example, there is a large amount of cottonseed meal that can be used as feed in a certain place. It is a by-product of the oil mill. Because the production of the oil mill is seasonal, the 12-14t/h fish floating feed mill plant must also make special considerations for its storage and processing.
- The local lack of available quantity of raw materials and the possibility of long-term stable supply.
- The current situation and recent development plan of local animal husbandry, as well as the demand for feed.
- Through the investigation, after the quantity of raw materials purchased and products sold, the production scale of the proposed 12-14t/h fish feed manufacturing line can be determined accordingly.
Selection of factory site
The choice of the 12-14t/h fish feed factory site is a problem that cannot be ignored in the construction of the factory. Since the daily throughput of raw materials and finished products of large and medium-sized compound fish food manufacturing plants is relatively large (above 10t/h), the plant site must be located close to roads, railways or waterways, and should be as close as possible to grain production areas and grain depots. and animal husbandry bases, in order to reduce the transportation and storage costs of raw materials and finished products, and make production, purchase and sales rationally circulated.
General layout and construction requirements
The overall layout of the 12-14t/h fish extrusion feed manufacturing plant should not only ensure the integrity and rationality of the process layout and the smoothness of the roads in the plant, but also take into account the overall situation, occupy less arable land, and try to make the layout as compact as possible.
The kind of fish feed manufacturing plants that are built in the way of land acquisition and expansion in stages often make the layout of the fish food factory area fragmented and the process layout is unreasonable, so it must be absolutely avoided. All buildings in the whole fish extruded feed manufacturing plant should strive to be in harmony, and the greening of the factory area should also be given due consideration.
The layout of the fish feed manufacturing plant area should highlight the main body, and the main building should be placed in a prominent position. When conditions permit, appropriate exterior decoration should be carried out to make the shape of the workshop as perfect as possible.
When the process and civil engineering design of 12-14t/h fish feed making plant are not completed, resolutely do not start construction blindly, and oppose “design, construction, and production at the same time”, especially the main project must not be constructed or put into production in stages, so as to avoid undue losses.
Cases of 12-14 t/h fish Pellet feed manufacturing plant
12 t/h floating fish feed Project
14 t/h floating fish feed Project
project report on 12.5 t/h fish feed manufacturing plant
Due to the needs of the company’s business development, the current construction party plans to expand the production scale, increase advanced fish feed production equipment, and optimize the fish feed production process to make the project construction meet the requirements of environmental protection and industrial policies. The customer will add a fish feed manufacturing line with a scale of 60,000 tons per year. , and increase some fish feed production equipment, correspondingly increase production capacity.
The customer originally had a pig feed production line with an annual output of 200,000 tons. The customer added an aquafeed production line with a scale of 60,000 tons/year on the basis of the original feed production line. The main raw materials of the expanded extruded fish feed pellet making plant are fishmeal, corn, soybean meal, rapeseed meal, etc.
The main products of this fish feed mill are tilapia extruded compound feed, shrimp extruded compound feed, pond squid extruded compound feed, yellow catfish extruded compound feed, special aquatic extruded compound feed. Mainly build a main workshop, waste gas treatment facilities and equipment, etc., and the rest of the facilities rely on the original project. （Related solution：shrimp feed mill）
- Project construction content: main workshop, 6 floors, with a scale of 1347m²;
- The total investment of the project is 2 million US dollars;
- After the expansion, the total area of the project is 33340.6 m²;
- The total construction area of the is 12347 m²;
- Working system: 300 days per year, two shifts, 8 hours a day.
Energy consumption of 12.5 t/h fish feed manufacturing plant
|Electricity||4 million degrees/year|
Annual consumption of raw materials
|Raw material name||Annual consumption|
|DDGS (Dried Distillers Grains)||9000t/a|
|Calcium dihydrogen phosphate||1200t/a|
|Amino Acids & Premixes||3420t/a|
product plan of 12.5 t/h fish feed manufacturing plant
|Product Name||Annual Production|
|Tilapia extruded compound feed||36000t/a|
|Shrimp Extruded Compound Feed||4800t/a|
|Expanded compound feed for pond kingfish||14400t/a|
|Extruded compound feed for yellow catfish||2400t/a|
|Special Aquatic Extruded Compound Feed||2400t/a|
Main fish feed manufacturing machine
|Cylinder Preliminary Screening||TDSCY.80||1|
|Pulse Dust Collector||TDMCa.4||1|
|Permanent Magnetic Cartridge||TCXT25||2|
|Silo to be crushed||12m³/piece||4|
|Pulse Dust Collector||TDMCa.4, TDMCa72||3|
|Feeding Screw Conveyor||TWLY20*125||1|
|Closed Air Screw Conveyor||TLSUF25||1|
|Permanent Magnetic Cartridge||TCXT25||1|
|Single-cylinder unpowered dust collector||BLMB1||2|
|Ingredient Scale Bucket||1000kg/batch||1|
|Twin Shaft Paddle Mixer||SLHS2||1|
|Fish Feed Mixer||SLHSJ2A||2|
|Permanent Magnetic Cartridge||TCXT25||1|
|Silo to be crushed||/||2|
|Feeding screw conveyor||TDWLSS.200||2|
|Superfine grinding bin||15 cubic||2|
|Pulse Dust Collector||TBLMy156||1|
|High Pressure Fan||TY55-1C||2|
|Ingredient Screw Conveyor||TWLL32||3|
|Mixer For Fish Feed||SLHSJ0.5A||1|
|Permanent Magnetic Cartridge||TCXT25||1|
|To be puffed bin||2|
|Single Axis Conditioner||TDTZ450*3000||1|
|Dual Shaft Differential Conditioner||SCTZ39||1|
|Floating Fish Feed Extruder Machine||RCPH150*2||1|
|Fish Feed Dryer Machine||TDHG.25/8F.4||1|
|Finished Product Warehouse||/||5|
|Feed Pellet Cooler||SLNF32*32||1|
Process flow of 12.5 t/h fish feed manufacturing system
01 Raw material receiving and cleaning:
Bulk raw materials are transported into the fish feed manufacturing plant by vehicles, and are automatically unloaded at the raw material discharge port. An exhaust gas collection and treatment system is installed above the discharge port. Reuse of raw materials.
The raw materials enter the powder cleaning screen through scraper conveyor and bucket elevator to remove large impurities, then enter the permanent magnet cylinder to remove iron impurities, and then directly enter the batching bin.
02 Crushing stage:
The materials to be crushed (corn, soybean meal) are fed from the top feeding port through the feeder matched with the hammer mill feed grinder machine, and then enter the crushing chamber from the left or right through the feeding guide plate. Under the action of the blow and the friction of the sieve plate, the material is gradually crushed and discharged from the outlet of the base through the sieve hole under the action of centrifugal force and airflow.
03 Batching and mixing system:
Batching: After PLC automatic measurement, various materials are transported into the batching scale through the auger in proportion to ensure that the material weight tolerance is within the range allowed by the company.
Mixing: After the material is automatically batched, it enters the mixing system, and the various materials are fully mixed, and the mixing uniformity exceeds 93%.
This section is the key fish feed production system section to ensure the quality of feed. This section adopts a double-shaft paddle high-efficiency feed mixer machine, and multiple liquid addition devices can be set up according to the needs of the formula.
During the mixing process, the flow rate of liquid addition and the optimal time of addition are controlled by a microcomputer to ensure that the liquid raw materials and the solid phase raw materials are fully mixed evenly. In order to reduce the cross-contamination of feed raw materials and improve the working environment, a pulse bag filter is installed in the feeding device of the opponent, so that the dust of the added raw material can be returned to the original process line. The mixed superfine powder feed enters the subsequent extruding process.
04 Pellet extrusion stage:
Conditioning and tempering: Conditioning and tempering is a process of hydrothermal treatment and softening of powder before feed extrusion.
Extrusion: Extruded pellet feed has more advantages. Through the comprehensive action of steam heat energy, mechanical friction energy and pressure, it can achieve many functions such as sterilization and improving feed digestibility. This fish feed manufacturing plant project adopts the re-granulation process, which means that the hot feed that has been pelleted is immediately re-granulated by the second lamination to the hot and soft pellets, which improves the nutritional value of the feed and improves the pelleting effect. （Related product： twin screw extruder for sale）
Cooling: A countercurrent pellet cooler machine is used, so that the product can be cooled and dried to achieve a safe use level.
05 Measuring and packing:
The cooled pellets are classified and screened out a small amount of finely crumbled pellets and then enter the finished product warehouse.
06 Finished products:
Qualified products enter the finished product warehouse and can then be sold. （Related product：Automatic Bagging Machine）
General layout of 12.5 t/h fish feed manufacturing plant
From north to south, the factory area of this 12.5t/h fish feed manufacturing project is composed of office and living area, raw material workshop, finished product workshop, and production workshop. The entrance and exit are located between the raw material workshop and the main workshop, which is convenient for the transportation of raw materials and finished products.
The main buildings of the 12.5t/h fish feed making project include office building, raw material workshop, main workshop, finished product workshop, warehouse, auxiliary room, etc. The wind direction of the fish feed plant project area is mainly southeast wind, the main workshop is in the middle of the factory area, and the office area and living area are in the south of the production area. side (located in the upwind direction of the dominant wind), so the general layout is simple and reasonable.
Provide high-quality services to high-quality customers with high-quality products. It is the concentrated expression of realizing our RICHI mission, values and market philosophy.
For Richi Machinery, the so-called high-quality fish extrusion feed technology and products requires a high-quality technical research and development and production team, and we must keep in mind that only high-quality technology and equipment can make customers earn money; the so-called high-quality customers must be professional, understand fish feed manufacturing equipment, understand the market, and more importantly, high-quality customers who share the same goal with us and understand our philosophy; the so-called high-quality service, we will provide high-quality services to support the needs of customers.
In the past 30 years, as fish feed manufacturing plant manufacturer, we have accumulated rich experience. We has exported floating fish feed manufacturing equipment for sale the world, and has reached cooperative relations with more than 2,000 customers in more than 130 countries and regions, providing them with complete solutions and services covering the entire product life cycle.
Customer experience is the touchstone. Richi Machinery has benefited a lot from winning the market with connotative products and high-quality services. Richi Machinery specialize in floating fish feed making equipment for sale, our fish feed manufacturing plant machines are carefully designed for customers according to the actual feed production requirements.
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