Cotton Stalk Pellet Machine
The cotton stalk pellet machine is a biomass pelletizing machine that compresses the crushed dry cotton straw into pellets through physical compression.
This equipment is a type of straw pellet machine and adopts a classic horizontal ring die structure, can evenly press all kinds of cotton stalks, corn stalk, wheat straw, flax straw, rice straw, bean straw, tobacco straw, hay and other straw types into fuel and other agricultural and forestry waste. It can also be used to press pellets feed for livestock and ruminants.
- Capacity: 0.6-42T/H
- Price: 10,000-100,000 USD
- Equipment Types: MZLH cotton straw fuel pellet machine and cotton straw feed pellet machine
- Cotton pellet sizes: 2-12mm for feed, 6-10mm for fuel
- Suitable raw materials: cotton stalks, cotton ball stalks, dried cotton stalks, natural cotton stalks, cotton plant stem, etc.
- Applications: Biomass pellet plant, fuel pellet plant, wood pellet factory, animal feed mill plant, fully automatic cattle feed plant, ruminant feed factory, sheep feed plant, horse feed factory, etc.
The cotton ball stalks pellet machine provided by RICHI has been widely used for the processing of straw fuel pellets and straw pellet feed in the world, and has been exported to Russia, Canada, India, Indonesia, South Africa, Vietnam, Argentina, Brazil, New Zealand, Australia, and Pakistan and other countries.
Videos of cotton stalk pellet machine
Application of cotton stalk pellet machine
At present, cotton straw pellet machines are mainly used in cotton stalk pellet fuel pellet production and cotton stalk pellet feed production.
The molding dimensions of cotton stalks pellet fuel and cotton stalks pellet feed are basically the same, with a pellet diameter of 2 to 12 mm and a length of about 5 to 30 mm.
Due to the addition of additives, pellet feed has higher nutrients such as crude fiber and crude protein than pellet feed. Compared with pellet feed, the formed straw solid pellet fuel has lower moisture content, high solidity, high pellet density, and long storage period.
Features of cotton stalk pellet machine
The cotton stalk pellet mill machine adopts various molding technologies such as cold pressing molding and extrusion molding, and the grease polishing and shaping process makes the cotton stalks pellets beautiful in appearance and compact in structure.
- The main drive adopts high-precision gear transmission, and the ring die adopts quick-release hoop type. The output is about 20% higher than that of belt drive type.
- High quality imported bearings and oil seals are selected in the transmission part of the whole machine to ensure high efficiency, stability and low noise.
- Frequency conversion feeding can be used to effectively prevent the uneven feeding caused by voltage instability.
- Strengthen and lengthen hardening conditioner with large open door for cleaning.
- Compensation snake spring coupling with advanced international level has novel structure, compact, safe and low fault performance.
- Increase efficiency and high output. High degree of automation, strong applicability.
- The key components of the straw pellet machine are made of some alloy steel and wear-resistant materials, and are heat treated in a vacuum furnace to extend the service life by 5-7 times.
- The cotton stalk pellet making machinee adopts a pressure regulating mechanism in the screw. The mold gap can be increased or decreased to suit different materials to ensure the compression effect. The pressure wheel of the biomass pellet machine adopts a large groove width, which is pressure-bearing and wear-resistant.
In addition to cotton straw pelletizing machines, we also provide various straw pellet processing equipment such as corn stalk pellet machines, wheat straw pellet machine, rice straw pellet making machine. If you want to buy stalk pellets manufacturing equipment, please feel free to consult Richi Machinery!
Working principle of cotton stalk pellet machine
- During operation, the crushed cotton stalks material is fed into the extrusion chamber composed of a pressing roller and a pressing die through a horizontal screw feeding mechanism.
- The motor drives the rotation of the pressing die and the rotation of the pressing roller to squeeze the material into a certain density.
- The pellets are discharged from the die holes.
Technical parameters of cotton stalk pellet machine
|Model （For fuel pellets）||Main Power(kW)||Anti-caking Feeder(kW)||Capacity|
|Model（For feed pellets）||Capacity(T/H)||Main Motor Power(kW)||Feeder Motor Power(kW)||Conditioner Power(kW)||Dia.of Ring Die(mM)||Final Pellet(mM)|
Pelleting requirement of cotton stalk pellet machine
Molding conditions for cotton stalks pellets:
When the moisture content of the raw material is 20% and the particle size is 2 to 4 mm, cotton stem pellet fuel shows excellent basic properties.
Its low calorific value meets the minimum requirements for the low calorific value of commercial biomass pellet fuel specified in the German standard “Wood Pellet Fuel” (> 17. 5 MJ/kg).
Granulation reduces the volume of forage, facilitates storage and transportation, and reduces losses.
- The moisture content of the mixed raw materials used for granulation is one of the important factors affecting the molding effect.
- If the moisture content is too high, the particles will be soft and the mold cavity will be blocked.
- If the moisture content is too low, it will be difficult to mold.
- In addition, the crushed raw cotton stalks has high cellulose content and poor granulation. In addition to controlling the moisture content, auxiliary raw materials with binding effects must be added to improve the forming effect of the granules.
cotton stalk pellet machine Projects
cotton stalk pellet machine in Turkey
- project date: 2020.09.01
- Pellet Size: 6mm
cotton stalk pellet machine in Pakistan
- project date: 2021.11.27
- Pellet Size: 8mm
cotton stalk pellet machine in United States
- project date: 2020.12.11
- Pellet Size: 6-8mm
cotton stalk pellet machine in Argentina
- project date: 2020.04.15
- Pellet Size: 8-10mm
cotton stalk pellet machine in Uzbekistan
- project date: 2023.08.11
- Pellet Size: 6-10mm
cotton stalk pellet machine in India
- project date: 2020.03.28
- Pellet Size: 8-10mm
cotton stalk pellet machine in Australia
- project date: 2019.07.07
- Pellet Size: 8mm
cotton stalk pellet machine in Brazil
- project date: 2022.06.12
- Pellet Size: 8-10mm
How to make cotton stalks pellets?
There are certain differences in the processing technology of cotton stalks pellet feed and cotton stalks pellet fuel. The processing technology of pellet feed is more complicated than that of cotton stalks solid molded fuel, and it adds processes such as impurity removal, mixing, conditioning and external coating.
Comparison Of Cotton Stalk Fuel Pellet And Feed Pellet Processing
|Section||cotton stalks pellet feed||cotton stalks pellet fuel|
|Raw material preparation||Remove large impurities and iron impurities||There is no impurity removal process, and the condition of the raw materials is very complicated, and it is easy to mix soil,|
|Crushing process||Crush raw materials into particle sizes that meet granulation requirements||Crush raw materials into particle sizes that meet granulation requirements|
|Mixing process||Use specialized mixing equipment||No mixing equipment required|
|Conditioning and Humidification||Improve the quality and effect of pressed pellets and increase the nutritional value of feed||no conditioning process|
|Pelleting process||cotton stalk feed pellet machine||cotton stalk fuel pellet machine|
|Cooling process||Cool processed pellets to ensure quality||Cool processed pellets to ensure quality|
|Screening process||Screen out qualified pellets||Screen out qualified pellets|
|Spraying process||After molding, the surface of the pellets is coated with a layer to facilitate the absorption of fatty acids.||No external coating process required|
|Packaging process||Packed into different specifications according to sales needs||Packed into different specifications according to sales needs|
RICHI can customize different cotton stalk straw pellet production line solutions for you based on different sites, raw materials, output, and budgets.
As a leading pellet machine manufacturer in China, Richi Machinery has rich experience and can build a unique cotton stalk straw pellet plant for you based on actual conditions.
Faqs of cotton stalk pellet machine
Leading cotton stalk pellet machine system from Richi Machinery
RICHI cotton stalks pellet processing technology has always been oriented toward practicality, efficiency, and low cost of use. In terms of practicality, pellet forming compression technology will be the main one, and in terms of high efficiency and low cost of use, the classic ring mode compression technology will be the main one.
The development of RICHI cotton stalk pellet processing equipment has always been oriented towards serialization of product specifications, high-quality product quality, rationalization of performance-price ratio, and standardization of production and processing. Currently, it can realize the continuity and automation of the straw pellet processing process, in order to promote global crop straw production. Resource utilization and commercial production provide technical and equipment support.
If you want to get advice from a professional cotton stalk pellet machine processor, contact Richi Machinery to get the most complete pellet processing solution and the most reliable pellet processing equipment! (Find RICHI on YouTube)