1-160T/H animal feed production line For Poultry & Livestock

22-25 t/h animal feed production line project design

—— RICHI MACHINERY ——

• Annual output: 180,000 tons (construct 3 production lines, including 2 high-grade livestock and poultry feed production lines, high-grade ruminant feed production line 1)
• Construction content: construction of production workshops, office buildings, power distribution rooms, boiler rooms, guards, above-ground fire pools and pump rooms, etc.
• Total area: 20003.43m²
• Annual water consumption: 17490 m³/a
• Annual power consumption: 5.4 million kw h
• Working system: The total labor quota of this project is 50 people, with 330 working days per year, and a three-shift system is implemented
• Raw materials: corn 75160t/a, flour 54t/a, soybean meal 63932t/a, cotton meal 7990t/a, rapeseed meal 2710t/a, secondary meal 18264t/a, fish meal 3560t/a, auxiliary raw materials (soybean meal, beer meal , meat and bone meal mixed oil, hydrogen powder, stone powder, etc.) 8740t/a.
• Main production equipment: micro pulverizer, high-pressure fan, self-cleaning bucket elevator, paddle high-efficiency mixer, SZLH series animal feed pelletizer, cooling fan, stainless steel cyclone dust collector, quantitative packaging scale, sewing bag conveyor, circular pulse dust collector, grease adding machine, grease scale, air compressor, air freeze dryer, etc.

process flow of 22-25 t/h animal feed production line

1. Feeding port: The material is put into the feeding port, and after being lifted by the bucket elevator, it goes to the primary cleaning screen to screen out large and small sundries. The granular raw materials are screened and enter the crushing bin, and the powdery raw materials are screened and directly enter the batching bin group.
2. Crushing: After the granular material enters the crushing bin, it is controlled by the pneumatic gate and enters the impeller feeder to feed evenly into the crushing chamber. The crushed fines are sent to the elevator, and after being lifted, they are guided by the specified distributor and then enter the specified batching bin.
3. Mixing of ingredients: After the raw materials reaching the specified fineness enter the batching bin with the set bin number through a special distributor, the personnel in the central control room input the formula data into the computer strictly according to the formula requirements, and realizes automatic batching.
4. Granulation and cooling: The material enters the silo to be granulated, and is granulated by two feed granulators with saturated steam to produce different types of feed. Different pellet feed, respectively enter the counterflow cooler for cooling through the closed fan. The finished products after the granules are classified to meet the specified requirements enter the finished product warehouse.
5. Quantitative packaging: The whole pellet finished material is automatically measured and packaged by two electronic units, and then automatically sewed by two flat belt conveyors before being transported to the finished product warehouse.

55-60 t/h animal feed production line design

—— RICHI MACHINERY ——

• Annual output: 240,000 tons of feed) compound feed 9.6 t/a, concentrated feed 14.4 t/a)
• The total area is 23083m², and the construction area is 17160m².
• Working system: 30 project employees, 260 days of annual production, 8 hours a day.
• Construction content: mainly including 1 production workshop, 2 silos, 1 raw material warehouse, 1 finished product warehouse, 1 boiler room, 1 office building and 1 guard.
• The total water consumption: 6238t/a.
• Electricity consumption: annual electricity consumption is 500,000 KW•h.
• Working system: 40 laborers, 260 days of annual production, 8 hours per shift, two shifts.
• Consumption of raw and auxiliary materials: 36,000 t/a of corn, 12,000 t/a of barley, 112,500 t/a of soybean meal, 19,300 t/a of DDGS, 19,200 t/a of puffed corn, 4,900 t/a of stone powder, bran 19,600 t/a of leather, 15,200 t/a of rice bran powder, 2,100 t/a of additives
• Main equipment: scraper conveyor, bucket elevator, rotary distributor, batching bin, pulverizer, double-shaft paddle mixer, granulator, crusher, plane rotary grading screen, finished product bin, quantitative packaging scale , batching scale hopper, microcomputer batching system, weighing liquid adding system, natural gas boiler, permanent magnet cylinder, initial cleaning screen, cylinder initial cleaning screen, air compressor, counter flow cooler, cooling fan, etc.

Production Process of 55-60 t/h animal feed production line:

1. Material cleaning and crushing section: raw materials such as corn and barley need to be crushed, and other powders do not need to be crushed. The project adopts 2 sets of feeding systems to feed materials separately. Granular materials such as corn and barley are put into the feed inlet and are lifted by the bucket type fast elevator into the cylinder for primary cleaning and screening. After being screened through the high level difference, they directly enter the crushing bin for crushing. The powder that does not need to be crushed directly enters the batching bin through the powder feeding port.
2. Batching and mixing section: input various raw materials into the computer according to the formula, and the computer automatically weighs the ingredients according to the program. The prepared materials are automatically put into the mixer for mixing. The project products include concentrated feed and compound feed. The concentrated feed product is obtained after the ingredients are mixed, and the concentrated feed product is directly packaged into the finished product warehouse; the compound feed needs to be further processed through the pelleting process.
3. Granulation section: The project uses hot granulation to granulate, and the granulation process uses steam modulation. After the material is pressed, it is ventilated and cooled.
4. Classification and packaging section: the cooled compound feed is screened out by a sieving machine to obtain qualified products, and then packed into the finished product warehouse. The powder under the sieve enters the animal feed pellet machine again for granulation.

2-3 t/h pet animal feed production line project

—— RICHI MACHINERY ——

• Annual output: 20,000 tons
• Project nature: newly built
• Construction content and scale: This project covers an area of 4,000 square meters, with a total construction area of 2,800 square meters. It mainly constructs workshops, finished product warehouses, raw material warehouses, office and living complex buildings and other ancillary projects.
• Raw materials: 10,000 tons of corn, 4,000 tons of wheat flour, 2,000 tons of wheat bran, 2,000 tons of chicken powder, 2,000 tons of beef bone meal, 100 tons of chicken liver (for meat pulp production), 300 tons of chicken oil.
• Working system: The labor quota of this project is 30 people, two shifts are implemented, each shift works 12 hours, and the annual working time is 300 days.
• Production equipment: pet food extruder, feed crusher, drying box, oil mixing-mixing tank, mixing mixer, vibrating screen, etc.

Process flow of 2-3 t/h pet animal feed production line

Main process: feeding-stirring-crushing-expansion-drying-cooling-oil mixing-cooling-stirring-screening-packaging finished product.

1. First, the purchased raw materials such as corn, wheat secondary material, wheat bran, etc. are put into the mixer according to a certain proportion and stirred, and then enter the pulverizer for pulverization.
2. The pulverized material is added with water and enters the puffing process. The material is suddenly decompressed under the condition of heating and pressurization (using electricity), and the moisture in the material vaporizes and expands, resulting in many small holes and becoming brittle, forming an extruded feed.
3. After the material is extruded by a pet feed extruder, it is dried by an electric oven to remove most of the moisture in the material. After drying, the granules enter the cooler for cooling, and then enter the mixing tank to add chicken oil and meat slurry for stirring.
4. The oil-mixed material enters the cooler for cooling to normal temperature, stirs in the mixer to disperse the material, and then screens out the qualified product through a vibrating screen. Products are packaged and stored for sale (the conveying process is all pressure conveying).

30 t/h animal feed production line project

—— RICHI MACHINERY ——

• Site area: 3333m2
• Number of employees: 20 workers are required for this project.
• Work system: 310 working days a year, one shift, 10 hours per shift.
• Consumption of main raw materials: corn 30000t/a, wheat 2000t/a, bran 1000t/a
• Water (ton/year): 3000
• Electricity (kWh/year): 800,000
• Steam (ton/year): 3000
• Main equipment: pulse dust collector, buried scraper conveyor, bucket elevator, cylinder initial cleaning screen, rotary distributor, permanent magnet cylinder, impeller feeder, superfine pulverizer, high-pressure fan, mixer, feed pellet mill, muffler, settling chamber, vibrating grading screen, electronic packing scale, belt conveyor sewing machine, dust removal fan, quantitative scale, etc.
• Storage and transportation system: The inventory of this project is kept for 40 days, and the total inventory of various raw materials is about 4,500 tons. The corn is stored in the steel silo, and the rest of the raw materials are stored in the raw material warehouse; the feed inventory is used for 2-3 days, stored in the finished product warehouse and the finished product warehouse. , the total amount is about 400 tons.

30 t/h animal feed production line process flow

• Crushed into the warehouse: the corn, soybean meal, wheat, and bran in the feed tank are transported to the first floor of the production workshop through the buried scraper conveyor, and the impurity is removed through the cylinder initial cleaning (removing small particles mixed in the raw materials) Granular gravel, soil particles and other debris, etc.), and then re-screened through the granular material hopper and fence, and finally the crushed granular material is put into the warehouse through the material-sealed screw conveyor.
• Ingredients: The crushed corn, soybean meal, wheat and bran in the storage bin are transported to the 5th floor of the production workshop through the bucket elevator, and enter the buffer hopper from the upper material level device, and the unloading material from the buffer hopper From the positioner to the impeller feeder on the 2nd floor of the production workshop, the ingredients are mixed according to the ratio of 30:8:2:1 (corn: soybean meal: wheat: bran), and then pulverized again by the super micronizer.
• Mixing: The crushed materials are transported to the settling chamber on the 6th floor of the production workshop through the fighter elevator, and then transported to the Muyang rotary distributor on the 3rd floor of the production workshop to rotate and mix the materials in the settling chamber.
• Pelleting: transport the mixed pellets to the mixer on the 6th floor of the production workshop through the bucket elevator, put steam into the mixer, and start pelleting, and the pelleted broiler breeders are transported with pellet feed to the packaging line.

60-65 t/h large scale animal feed production line project design

—— RICHI MACHINERY ——

• Annual output: 300,000 tons of feed (130,000 tons/year of pig compound feed, 40,000 tons/year of chicken compound feed, 40,000 tons/year of duck compound feed, 70,000 tons/year of aquatic puffed fish compound feed, layer chicken compound feed Feed 20,000 tons/year)
• Land area: 26600m², building area 20000m²
• Project construction content: production workshop 108080㎡, raw material warehouse 36966㎡, finished product warehouse 37695㎡, silo group (24 silos with a capacity of 200T/unit and 2 silos with a capacity of 1000T/unit), office 1176m², dormitory building , etc.
• Energy consuption: Water consumption: 4320m³/a, Power consumption: 50,000 kW·h/a, Steam consumption: 4800t/a
• Work system: 80 people, working 300 days a year, 2 shifts per day, 8 hours per shift, all board and lodging in the factory area.
• Consumption of raw materials: 100,000 tons/year of corn, 80,000 tons/year of soybean meal, 10,000 tons/year of wheat hulls, 10,000 tons/year of secondary flour, 21,000 tons/year of rapeseed meal, 5,000 tons/year of flour, 45,000 tons/year of auxiliary materials, 30,000 tons/year of vegetable oil
• Main equipment: pulse dust collector, scraper conveyor, bucket elevator, cylinder silo, bulk material cylinder silo, screw conveyor, twin-shaft paddle mixer, superfine pulverizer, poultry livestock feed pellet mill, countercurrent type cooler, feed extruder, drying box, electronic packaging scale, palletizing robot.

Production process of 60-65 t/h animal feed production line:

• Raw material receiving and cleaning: Bulk raw materials are transported into the factory by vehicles, and raw materials enter the powder cleaning screen through the scraper conveyor and bucket elevator to remove large impurities, then enter the permanent magnet cylinder to remove iron impurities, and then directly enter the batching bin.
• Crushing: The materials to be crushed (corn, soybean meal, rapeseed meal) are fed from the top inlet through the feeder, and enter the crushing chamber from the left or right through the feeding guide plate, and the materials are gradually crushed.
• Batching and mixing: The materials enter the mixing system after automatic batching, and the various materials are fully mixed, and the mixing uniformity exceeds 93%. The mixed ultrafine powder feed enters the subsequent puffing and granulation process.
• Granulation: After the mixture enters the feed granulator to mature and granulate, the granulated compound feed with nutritional components and mixing uniformity meeting the qualified product standard is produced.
• Packaging: The cooled granules enter the finished product warehouse, and are packed and put into storage by automatic measurement.
• Secondary crushing and secondary mixing: After the pellets are cooled, they are crushed, measured according to the formula requirements, and then mixed.
• Expansion: The crushed and mixed powder is extruded by an extruder. After puffing, the volume of the raw material becomes larger.
• Drying & spraying: The extruded feed is further dried in a feed drying machine.Grease spraying is carried out on the surface of the pelleted feed after puffing.
• Cooling & Packing: A counter-current cooler is used to make the product both cool and dry, reaching the level of safe use. The cooled granules enter the finished product warehouse, and are packed into the warehouse by automatic measurement.