Cattle Feed Plant Project

As one of the largest feed machinery manufacturers in Asia, RICHI Machinery has long been involved in international cattle feed machine business. Through years of market development, it has established complete external sales channels and network services in many countries and regions around the world, bringing the best standard cattle feed machinery and production technology in the world.

At present, our cattle feed machinery and cattle feed plant projects have been distributed in more than 80 countries and regions including Southeast Asia, the Middle East, Africa, Europe, Oceania, and South Africa, and are very popular among users.

• Business scope: New construction, expansion and reconstruction of cattle feed mills
• Cattle feed plant project cost: 10,000 -5,000,000 USD

4-5T/H project report cattle feed manufacturing in U.K.

—— RICHI MACHINERY ——

• Annual output: 40,000 t/a
• Building area: 680m2
• Cattle feed manufacturing plant cost: 290,000 USD
• Ingredients type: corn, straw hay, corn
• Customer type: Large beef cattle farms.
• Construction content: Mainly constructing standard cattle sheds, silage pits, grass and material warehouses, forage processing workshops, anaerobic fermentation tanks, etc.
• Working system: 30 people, three shifts, 8 hours per shift, 365 working days per year.
• Main raw material consumption: Dry materials (corn, hay), silage corn stover, concentrated feed (corn, cake meal, bran, stone powder, salt, calcium hydrogen phosphate, mineral trace element additives, vitamin additives , calcium hydrogen phosphate, whey powder), etc. Corn straw*7920, corn/hay*3960, etc.
• Main production equipment: ration mixer, straw grabber, lawn mower, baler, corn crusher, straw crusher, conveyor, etc.

cattle feed plant project Process flow:

1. Silage is mainly made from fresh corn straw, soybean straw, leguminous grass, etc., which are chopped into pieces, packed in silage pits, compacted, covered with soil, and stored for 45 days;
2. Hay is mainly purchased and packaged wheat straw, bean straw and peanut straw. Among them, silage corn straw is purchased from surrounding areas;
3. During the harvest season, the silage corn straw is transported to the site by vehicle, and the silage corn straw is unloaded into the silage cellar by the loader (covered with tarpaulin) and compacted before storage;
4. Dry feed is packed in bags, and is transported to the site by car after purchase, and is stored in the feed processing workshop; all concentrated feed is packaged in bags, and is transported to the site by car after purchase and stored in the feed processing workshop.

Various feeds need to be mixed during feeding, that is, a nutritionally balanced diet obtained by fully mixing chopped roughage and various mineral and vitamin additives in the feed feeding vehicle according to the nutritional formula of the beef cattle. Add concentrate, silage, and hay to a mixer to make mixed feed. Add an appropriate amount of water during the mixing process to make the feed moisture content 45%-50%.

30 T/H Dairy cattle feed project report in russia

—— RICHI MACHINERY ——

• Annual output: 150,000 tons of dairy feed
• Cattle feed plant project cost: 1,200,000 USD
• Area: 6196.3m2
• Raw and auxiliary materials (t/a): corn*88950, rapeseed meal*13950, soybean meal*36000, premix*1800, salt*1200, stone powder*1800, baking soda*2700, demycin*450, magnesium oxide*900, fat pink*2250
• Annual water consumption: 674t/a
• Annual power consumption: 960,000 kwh/a
• Main equipment: pulse dust collector, scraper conveyor, bucket elevator, rotary distributor, pulse dust collector, ultra-fine grinder, double-shaft high-efficiency mixer, cattle feed granulator, counterflow cooler, permanent magnet cylinder, belt Packaging scale, seam conveyor combination machine, packaging dust collector, air dryer, molasses adding machine, etc.

cattle feed plant project Process flow:

1. First, the purchased feed raw materials such as corn, rapeseed meal, soybean meal, etc. are manually put into the feeding hopper, and then lifted to the feeding port through the conveyor, and then screened by the primary cleaning screen, and then sent to the warehouse to be crushed.
2. After being crushed by the pulverizer, the crushed raw materials are transported to the batching bin through the bucket elevator.
3. Then prepare the prepared powdery materials (such as salt, baking soda, premixes, additives, etc.). In this process, the materials are first conditioned by the conditioner, and then the air supply system (steam generator) Appropriate steam is introduced into it to soften the raw materials.
4. Then, these added materials will be added according to the preset requirements of the dairy cow feed formula, using a specific ingredient metering system to feed and weigh different types of raw materials. The prepared materials will be sent to the mixing equipment for mixing and mixing, and then enter the dairy cow feed. The pelleting machine produces pelleted dairy cattle feed that meets qualified product standards.
5. The pelletized cow feed pellet product is cooled by the cooler and then sent to the finished product warehouse.
6. The products that pass the inspection are poured into woven bags through the packaging system, and then sent to the sewing machine for sealing, and then sent to the finished product warehouse for sale.

25 T/D cattle feed manufacturing project report in Ghana

—— RICHI MACHINERY ——

• Annual output: 7300 tons
• Feed type: fermented feed pellets
• Customer type: Large dairy farms
• Technology type: silage, ammoniation, pelleting
• Cattle feed plant project cost: 230,000 USD
• Construction period: 1 year
• Power consumption: 219000 kw·h
• Water consumption: 9855 cubic meters
• Main raw materials: corn straw*60000, liquid ammonia*491000, urea*80140
• Main equipment: straw silage ammoniation equipment, hay mower, straw pellet machine, baling scale and other equipment

cattle feed plant project Process flow

The principle of cattle straw pellet feed processing is mainly to use industrial chemical treatment and physical treatment methods to use low-value roughage such as corn straw, rice straw, wheat straw, sunflower straw, sorghum straw and other crop straws, add a conversion agent, and then compress and utilize the temperature and pressure generated during compression ammoniatize, alkalize and mature the straw, completely denature the straw lignin, improve its nutritional content, and produce granular feed with consistent quality, which becomes the basic food for ruminants.

1. Straw ammoniation parameters. After ammonia treatment of straw, the crude protein content increases by 1 to 1.5 times, and the digestibility increases by more than 20%.
2. Straw silage parameters. The moisture content of green corn straw is 65% to 70%, and the pH value is 3.4 to 4.2.
3. Straw pelleting (briquetting) parameters. The density of straw pellet is 0.6-1 g/cubic centimeter, and the stacking capacity is 0.4-0.6 tons/cubic meter.

Construction plan: Build 10 silage ammoniation tanks, each with a capacity of 6,000 cubic meters, totaling 60,000 cubic meters. Each silage ammonia tank has an annual output of 4,000 tons of corn straw feed, and the 13 silage ammonia tanks have an annual output of 52,000 tons of corn straw feed, of which 12,000 tons are consumed by the client company’s high-breed dairy breeding farm.

50 T/H cattle feed industry project report in Kazakhstan

—— RICHI MACHINERY ——

• Annual output: 120,000 tons
• Feed type: ruminant cattle and sheep feed
• Cattle feed plant project cost: 1,800,000 USD
• Power supply load: 150KV
• Production costs: mainly include direct material costs, direct wages, depreciation, repair costs, etc.
• Raw material consumption: soybean meal*24000, rapeseed meal*12000, cotton meal*36000, corn*24000, trace elements*3600, vitamins*1800, grass meal*5400, stone powder*4800, salt*2400, etc.
• The equipment unit includes: corn receiving system, corn silo system, auxiliary material receiving system, crushing system, ingredient mixing system, granulating system, and finished product packaging system.

cattle feed plant project Design Features:

1. The cattle feed production line of the project adopts the process of cleaning, crushing, electronic scale ingredient measurement, and batch mixing. The entire production process is controlled by a microcomputer and is a complete feed production line.
2. Dig a T-shaped basement with a depth of 7m on the ground, and place the crusher, mixer, and preliminary cleaning equipment for granular and powder raw materials in the basement. This can reduce the noise of the crusher, mixer, and preliminary cleaning screen, and facilitate Workers operate to reduce the height of the frame and reduce the cost;
3. The use of point ventilation and dust removal can improve equipment utilization and save energy consumption. The design, manufacturing, installation and commissioning of this production line equipment are undertaken by Richi Machinery.

Civil engineering:

1. Covering an area of 316 square meters, a five-story production machine room with a height of 34 meters;
2. A raw material warehouse covering an area of 5040 square meters;
3. Finished product warehouse covering an area of 2520 square meters;
4. A weighbridge and weighbridge room covering an area of 44 square meters;
5. Three-story office building; boiler room, power distribution room;
6. Garages, parking lots, dormitory canteens, concierges and other ancillary service facilities.