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Feed Mill Factory
Feed mill factory is a production line system that uses a variety of raw materials and formulas and applies scientific process technology to process various animal feeds.
RICHI Machinery, a strong global presence, offers total solutions for feed mills. Our experienced team collaborates closely with customers from design to installation.
- capacity: 80-100T/H
- cost: 2,000,000-2,800,000 USD
- Total project power: 1230-1700KW
- Land use suggestion: 8000-20000m²
- Estimated installation period: 160 -190Days
Discover The Best-Fit Solution
We are inspired by solving your unique challenges and bringing you closer to your business goals. That’s why we take a deep look at your current needs and develop an innovative solution tailored to your business.
We remove any guess work when we complete a project. Every site is ready and operational when we finish so that you can get to work immediately.
Turnkey feed Plant Engineering
Whether you’re building a feed mill factory from the ground up or upgrading your existing one, RICHI Machinery works with you step by step, from concept to construction and beyond, to build a turnkey facility that incorporates leading-edge technology, design, and equipment with ongoing support from local service technicians.
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types of feed mill factory
Whether you want to process compound feed and premix, whether you want to process pellet feed or mash feed, RICHI can provide the corresponding feed mill factory solution.
livestock feed mill factory
The feed mill factory we offer can be used to process quality feed products for cattle, sheep, goat, pig, alpaca and llama, bison, deer, horse and rabbit. Our feed equipment is suitable for processing feeds of various forms and formulas. These feeds are designed to meet the specific nutritional requirements of these animals at all life stages.
poultry feed mill factory
RICHI has a large selection of poultry feed factory solution suitable for chickens, turkeys, ducks, quail, goose, ducklings and chicks. The feeds range from mixed corn, chicken treats, medicated feed suitable for chickens, layers mesh, layers pellets, growers pellets, maize, chick crumbs, boost mix, conditioner, whole wheat, barley and much more.
aqua feed mill factory
Aqua feed mill factories built by RICHI MACHINERY can be used to process a variety of aquafeeds products, which can offer an extensive selection of fish shrimp feed production solution that provides the nutrient, vitamin and mineral needs of aqua animals depending on their age, living conditions and health status.
pet feed mill factory
The pet feed mill factory and equipment we build are mainly used to process feed for dog, cat, guinea pigs, rabbits and more. Feed processed using this system can keep pets in good condition, providing a good supply of nutrition, minerals and quality active ingredients to keep the pet animal healthy and performing at its best.
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Process flow design of feed mill factory
The process flow and equipment of the feed mill factory are the key links to ensure the quality of feed.
Through the reception, storage, cleaning, crushing, batching, mixing, granulation, cooling, crumbing, screening, packaging, quality inspection and quality control of raw materials and the implementation of environmental protection measures, the animal feed mill can produce high-quality animal feed to meet the nutritional needs of different animals and promote the growth and healthy development of animals.
At the same time, the animal feed mill factory also needs to continuously improve the process flow and equipment to adapt to changes in market demand and improve production efficiency.
80-100T
Highly automated
80-100T
High return on investment
80-100T
Customizable design
80-100T
Service life of more than 15 years
1
Receiving of raw materials
The raw material storage system includes silos (a huge cylinder, a landmark building in a general feed factory), oil tanks (for storing oil, usually soybean oil), and raw material warehouses (where packaged raw materials are stored).
2
Raw material cleaning
Raw material cleaning can remove impurities and contaminants to ensure the safety and hygiene of raw materials. Raw material cleaning system: generally includes a cylindrical primary cleaning screen and a permanent magnetic cylinder.
3
grinding system
Raw material crushing is to crush the raw materials to improve the effect of subsequent processing. Raw material crushing is nothing more than using a crusher to crush the materials into the particle size you need.
4
Batching and mixing system
Put various materials on the batching scale according to the quantity specified in the formula, and then put them into the mixer for mixing. When the mixing uniformity reaches the standard, it becomes a semi-finished feed product.
5
Pelleting section
Steam is introduced from the conditioner to mature the mixed materials, which can sterilize, make the feed easier to digest and absorb, and increase the service life of the equipment. The matured materials are then pelletized. The size and length of the pellets are controlled by the ring die and cutter of the ring die pellet machine.
6
Cooling system
Generally, it is used to reduce the moisture content of the feed to prevent the feed from getting moldy. In winter, the cooling tower and air inlet must also be heated, otherwise the moisture content will exceed the standard. If you want to process feed for chickens, piglets, etc., you can configure a pellet crumbler.
7
screening & packaging
After cooling and crumbling, the feed cannot be packaged directly. It needs to be graded to screen out the materials with too large or too small particles. Only the materials with qualified particle size are retained to ensure the standard and quality of each package of feed.
8
Quality testing and quality control
The process flow of the feed mill factory also includes quality testing and quality control to ensure the stability and reliability of feed quality and to ensure that the produced feed meets relevant standards and requirements.
advantage of feed mill factory
high degree of automation
The fully automated production process can realize the automatic control of the whole process from raw material delivery, batching, mixing, granulation, packaging, etc., which greatly improves the production efficiency and quality stability. At the same time, it can also reduce manual operations and reduce labor costs.
This feed mill factory adopts advanced technology, which greatly reduces the difficulty and cost of production process and is more economically valuable than traditional animal feed production lines.
Precise batching and control system
The feed mill factory is equipped with advanced batching and control systems, which can accurately batch ingredients according to different feed formulas and requirements, ensuring the consistency and stability of product quality.
At the same time, it can also monitor the production process in real time and adjust parameters in time to ensure that production efficiency and product quality meet standards.
Energy efficient
The production equipment of the production line is very advanced, using the latest energy-saving technology and the selection of high-quality materials, making the entire production process more efficient and stable.
At the same time, the feed factory equipment is more energy-efficient during operation, reducing unnecessary resource consumption and contributing to environmental protection. Moreover, the production line equipment has a long service life and adopts advanced automatic control technology, which greatly improves production efficiency.
feed mill factory equipment
Common equipment in feed mill factory include crushers, mixers, granulators, coolants, extruders, screeners, balers, silos, cleaning equipment, control cabinets, environmental protection equipment, sprayers, dryers, etc. Our machines are produced at our production facility in China. They are designed and constructed to lift your production capacity and lower your operational costs.
hammer mill feed grinder
Used to crush granular raw materials.
feed mixer machine
Used for mixing raw materials and additives.
feed mill pellet machine
Used to process powdery materials into pellets.
pellet cooler machine
Used to cool pressed feed pellets.
vibrating screening machine
Used to screen out qualified feed pellets.
Automatic Bagging Machine
Used for packaging various types of feed products.
twin screw extruder
Used in feed mills using extrusion technology.
belt dryer machine
Used for drying raw materials or granular products.
storage silos
Used to store bulk raw materials such as corn.
Electric control cabinet
Used to control the automated production and operation of the entire feed mill.
screw conveyor machine
Used for horizontal or short distance material and product transportation.
bucket elevator conveyor
Used for vertical material and product transportation.
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Equipment Configuration
Here is the main equipment display of the 90t/h feed mill factory.
We’re dedicated to excellence in animal feed mill machinery. Our strong commitment to quality and cost efficiency sets us apart in the industry. We tailor solutions to optimize your feed milling processes.
| NAME | MODEL | QTY |
| Drum type precleaner | SCY80 | 6 |
| feed Hammer Mill | SFSP66*100 | 3 |
| feed Hammer Mill | SFSP138*50E | 3 |
| Single-shaft mixer | SLHJ6.0A | 3 |
| Powder cleaning sieve | SCQZ90*80*110 | 3 |
| Rotary distributor | TFPX8 | 3 |
| Pellet machine | SZLH508 | 6 |
| Cooling Machine | SKLN24x24 | 6 |
| Crumbler | SSLG20*170 | 6 |
| Rotary screener | SFJZ150*2C | 6 |
| Packing machine | DCS-50 | 6 |
| Sewing machine and conveyor belt | 6 | |
| MCC Control Center ;Mimic control panel (power range from 22 kw for star triangle start, main electric components are delixi brand) | ||
| CPP Computer System | ||
| Batching System: fully automatic, controled by computer | ||
| Cables & Cable Bridge Tube and (From the MCC to equipment) | ||
Construction plan of different capacity feed mill factory
RICHI recognizes the diversity of our customer’s needs. Our 1-120 t/h feed mill factory is designed for both entry-level and established feed producers, ensuring seamless and efficient feed production with cutting-edge technology and expert services.
Perhaps you are interested in the construction of feed mills with these outputs.
animal feed production plant
3-4T/H feed production
animal feed pellet plant
5-7T/H feed production
animal feed processing plant
8-10T/H feed production
feed preparation plant
12-20T/H feed production
feed pellet production line
25-40T/H feed production
commercial feed mill
50-60T/H feed production
complete feed mill plant
60-80T/H feed production
We care about what you need
We know how to create innovative, turn-key feed mill factory solutions that improve feed processing efficiency, reduce operational costs, and improve the overall safety of your operations.
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feed mill factory construction process
- Project investment plan
- Project site selection
- Establishment of project company, registration of project company
- Project approval: environmental assessment, energy assessment, safety assessment, feasibility study report. At the same time, complete equipment selection, design, bidding, and construction drawings.
- Handle land use procedures, planning schemes and approval
- Determine feed design company and feed mill equipment supplier
- Design unit submits master plan to Planning Bureau for approval and handles planning license, land survey, and design unit produces construction drawings
- Sign an agreement with the contractor
- Construction
- Equipment installation, commissioning
featured feed mill factory project
Below we will introduce to you a featured 80-100t/h large capacity feed mill factory projects we have participated in.
85-90 T/H feed mill factory project
The scale of the renovation and expansion will be a livestock and poultry feed factory with an annual output of 240,000 tons, which means an annual increase of 60,000 tons of production capacity, and the poultry cattle feed manufacturing process will remain unchanged after completion.
The original 180,000-ton animal feed mill plant for this project was not built by us, but during the negotiation process of this reconstruction poultry cattle feed factory project, due to the advantages of design plan, poultry cattle feed equipment quality and price, we successfully got this 85-90tph fully automatic poultry & cattle feed mill factory project.
- Work system: The project has a labor force of 60 people, a one-shift system, 8 hours of work per day (night business), 300 days of operation throughout the year.
- Project output: 800 tons per day, 2 tons per month, 85-90 tons per hour
- Construction Content: Production workshop (1 main feed factory production workshop, 2 raw material warehouses, 3 finished product warehouses, 1 boiler room, 1 weighbridge room, 4 silos), Office, Staff dormitory, Canteen, Green area
- Raw And Auxiliary Materials And Consumption (t/a): Corn*134540, Soybean meal*57800, Corn Alcohol Grains*19932, Spraying corn husk*4665, Corn gluten meal*1076, Bran*6458, Wheat middling*5380, Stone powder*7177, Premixed feed*700, Sesame meal*2156, Other trace elements*120, etc.
- Energy Consumption: Water18348m3 /a, Electricity*550000KWh/a, Natural gas500000 cubic meters per year
100T/H feed mill factory project
The compound feed factory with an annual output of 300,000 tons is mainly used to process chicken feed, goose feed, pig feed and aquatic feed.
In addition, the compound feed factory contains 4 animal feed lines, of which three livestock and poultry feed lines process pellet feed and powder feed at the same time.
This project uses local breeding resources for processing, reducing transportation costs and improving the quality of raw materials. The products will be mainly sold to the Asian market. After the implementation of this compound feed mill project, its economic and social benefits are very significant.
- Work system: 80 people, 300 days of operation per year, one shift, 8 hours of work.
- Occupied area: This project covers an area of 60 acres, with a construction area of 4,770 square meters.
- Construction Content: Workshop, Auxiliary workshop, Comprehensive building, Staff dormitory, Raw material warehouse, Finished product warehouse, Soft water system
- Raw And Auxiliary Materials And Consumption (t/a): Corn*168000, Soybean meal*44900, Wheat middlings*1600, Bran*34070, Rapeseed meal*8490, Cotton meal*3020, Fishmeal*4340, etc.
- Electricity Consumption: 7.5 million kw·h/a,
- Natural gas supply: Set up a boiler room and two 3t/h gas boilers (one for use and one for backup). The annual natural gas consumption is about 300,000 m3, which is supplied by the municipal natural gas pipeline network.
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Feed ingredients for feed mill factory
The raw materials used by feed mill factories mainly include: fish meal, meat and bone meal, soybean meal, miscellaneous meal, puffed soybeans, corn protein powder, corn, bran, rice bran, oil (animal, plant), sugar (honey), calcium, phosphorus, salt, copper, iron, manganese, zinc, etc. Generally, full-price feed processing plants purchase and customize special trace element premixes, fat-soluble vitamins and water-soluble vitamins, monomer amino acids (lysine, methionine, etc.), flavoring agents, sweeteners, acidulants, antioxidants, mildew inhibitors, etc.
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video Of feed mill factory
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FAQ of feed mill factory
How to design a silo system for a feed mill factory?
- Silo location: should be as close to the feed workshop as possible to save energy consumption for raw material transportation;
- Silo function: should be designed with cleaning, temperature measurement, silo dumping, ventilation and dust removal functions;
- Discharging port design: according to the raw material entering the animal feed factory, if there are mostly bulk raw materials and no dump trucks, a car unloading flip platform should be designed. If there are mostly bagged raw materials, manual bag unpacking is required. The size of the unloading port should be large enough to be suitable for multiple people to unload at the same time and shorten the unloading time; at the same time, the unloading canopy should meet the unloading requirements.
- Powder silo: silos are generally only suitable for the storage of granular raw materials, but small-diameter silos (within 6 m in diameter) can increase the cone angle of the discharge hopper, enlarge the size of the discharge port, and cooperate with special discharge equipment and “air cannon” and other devices to store powder raw materials with good fluidity, but management should also be strengthened, otherwise once the powder raw materials clump in the silo, it will be difficult to discharge.
What quality control systems do you have in place?
Adhering to the concept of quality starting from design, the feed mill factory project completely eliminates design errors! Adopting internationally advanced design software, modular, parametric design and quality control system, three-dimensional display model, it is clear at a glance in the design stage, automatically generating engineering drawings, section drawings and non-standard prefabricated parts drawings, eliminating errors, ensuring refined and standardized design.
RICHI’s leading standardized quality control system embodies perfect engineering. 86 categories and more than 450 prefabricated parts adopt three-dimensional standardized module design to eliminate errors and be beautiful; reduce dead angles in connection links, reduce residues, and facilitate operation and maintenance; prefabricated parts are standardized in factory production and assembled on site, which greatly shortens the installation period and improves the quality of the feed mill factory project.
If you want to build a feed mill factory, should you build it yourself or rent one?
In the feed industry, choosing the right feed mill factory is a key step in the successful operation of an enterprise. Self-built factories and directly rented factories each have their own unique advantages and challenges, which depend on the scale, financial strength, production needs and strategic planning of the animal feed factory.
Self-built factories
(1) Advantages:
- High degree of customization: Self-built factories can be customized and built according to the special needs of the feed mill factory, such as production line layout, hygiene standards, environmental protection requirements, etc., to ensure a perfect match for the production environment.
- Potential for asset appreciation: As corporate assets, factory land and buildings may realize asset appreciation over time and market development.
- Strong stability: Once built, the company has a stable production base without worrying about uncertain factors such as lease expiration or landlord changes.
- Convenient long-term planning: Self-built factories enable enterprises to gradually expand or renovate according to market changes and production capacity needs to meet long-term development needs.
(2) Challenges:
- Fund pressure: Self-built factories involve a large amount of capital investment, including land purchase, planning and design, construction and construction costs, which may bring great economic pressure to enterprises.
- Long construction period: From site selection to construction completion, self-built factories need to go through cumbersome approval procedures and construction processes, which takes a long time.
- High risk: Self-built factories involve multiple links and partners. Poor management or improper selection may lead to risks such as project quality problems and safety accidents.
- Limited flexibility: Once built, the scale and layout of the feed mill factory are relatively fixed, and it is difficult to adjust quickly according to market changes.
Leased factory
(1) Advantages:
- Low financial pressure: Leased factories only need to pay relatively low rent, which reduces the financial pressure of enterprises.
- High flexibility: Leased factories enable enterprises to quickly adjust production scale and location according to market demand and respond flexibly to market changes.
- Low risk: No need to bear risks in the construction process, such as project quality problems, safety accidents, etc.
- Save worry and effort: Leased factories usually have basic production facilities and conditions, and enterprises can quickly move in and put into production.
(2) Challenges:
- Rent burden: Rent is a long-term expenditure, and it may rise with market fluctuations, increasing the operating costs of enterprises.
- Restricted conditions: Leased factories may be subject to some restrictions, such as prohibition of structural modification, which will affect the production needs of enterprises.
- Many uncertain factors: The lease term is usually short, and after the expiration, it is necessary to face the problem of renewal or relocation, which is uncertain.
- Difficulty of brand building: It is difficult for leased factories to form a unique brand effect and corporate culture atmosphere of the enterprise.
Comprehensive analysis:
When choosing to build or lease a factory, animal feed mills should comprehensively consider their actual situation and development needs. Feed companies with sufficient funds and clear long-term plans can choose to build their own factories; companies with limited funds and the need to quickly enter the market or flexibly adjust are more suitable for leasing factories.
No matter which method is chosen, it is necessary to pay attention to risk management and cost control to ensure the steady development of the enterprise.
How intelligent is the feed mill factory you provide?
The development of feed engineering is inseparable from the innovation of intelligent plant areas. RICHI insists on multiple application businesses such as intelligent logistics, intelligent warehouses, intelligent production, intelligent feed production lines, and intelligent quality control, and provides excellent operation and management services on this basis
- Intelligent control system, scheduler, big data control and processing, energy consumption and maintenance monitoring of production sections. Dust-free hydraulic unloading shed for raw material reception, automatic unpacking machine, and positive pressure silo for powder.
- Automatic impurity removal and iron removal for raw grain cleaning.
- Automatic iron removal and stone removal, broken screen detection, automatic screen change without stopping, bearing temperature measurement, spark detection, and vibration monitoring in the crushing section.
- Ingredient mixing and automatic calibration scale for ingredients, micro-scale system, automatic control of pelletizer in pelletizing and cooling section, automatic oiling of pelletizer, automatic gap adjustment of roller, feed pelletizer head material processing, cooler moisture adjustment, cooler tail material processing, etc.
- The technology of intelligent production workshops brings unlimited possibilities for development. (Find RICHI on youtube)
How do feed mill factories choose the storage method for raw materials?
The choice of storage method for raw materials in feed mill factory is mainly to adapt to the diversity of raw material packaging methods and transportation tools, improve the level of automation in raw material reception and use, and ensure the quality of raw material storage.
How to design auxiliary rooms for feed mill factory?
Machine repair, hardware warehouse, woven bag warehouse, premix warehouse are all auxiliary production rooms. They can be used to isolate space in the raw material warehouse or finished product warehouse, reduce single buildings, simplify layout, and save investment.
The partition wall is generally 2.5~3.0 m, and it is recommended to use lightweight materials. The partition wall does not need to design a foundation and can be built directly on the floor to save costs.
Any Question?
You can ask anything you want to know about Feedback
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service for feed mill factory
Any Problem, Please Contact Richi Machinery. The Exclusive Customer Service Manager Will Provide One-Stop Worry-Free Solutions.
● Consulting
After-sales
We want to have a deep understanding of your industrial process, to know your exact needs of feed, wood, biomass, fertilizer or other pellet processing.
● Design
Pellet Plant Design
Based on your unique situation and industrial process, we will tailor complete feed mill factory you need, and inform you of every additional detail that could facilitate operation, minimize total cost.
● Manufacturing
Equipment Manufacturing
The critical components of the of the complete feed mill factory equipment are built in our own workshops in Asia. Additional equipment is manufactured by our worldwide network of reliable partners.
● Testing
Quality Inspection & Testing
Before leaving the factory, all equipment will be inspected by the quality inspection department. We can also provide customers with testing services from a single machine to a complete pellet plant system, and provide you with real actual data for “worry-free use.”
●Delivery
Equipment Delivery
In equipment boxing and packaging, we adopt professional packaging and modular solutions to ensure the safe and non-destructive delivery of feed mill factory equipment.
● Installation
Installation & Commissioning
Whether you choose your own subcontractor for the erection phase or you want to install everything together with us, a Richi supervisor will be around to make sure everything is mounted in a safe and thorough way.
● Training
Staff Training
We provide comprehensive training for the technicians of each project. We can also continue to provide support for the technicians during latter project operation.
● After-sales
Project Follow-Up
When everything is up and running our Richiers will help you further whenever needed. We are ready to answer your call 24/7.We’ll also visit you regularly to learn about your needs.
Who We Are
RICHI Machinery is one of the world’s leading suppliers of technology and services for the animal feed, aqua feed and pet food industries, also the largest pellet production line manufacturer in China.
Since 1995, RICHI’s vision to build a first-class enterprise, to foster first-class employees, and to make first-class contributions to society has never wavered.
In the past three decades, we have expanded our business to a wide range of areas, including animal feed mill equipment, aqua feed equipment, pet feed equipment, biomass pellet equipment, fertilizer equipment, cat litter equipment, municipal solid waste pellets equipment, etc.
1995
RICHI Established
2000+
Serving More Than 2000 Customers
120+
RICHI Employees
140+
Exported To 140 Countries
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Customer Reviews
Our service territory is slowly expanding; in our interactions with tens of millions of customers, whether it is a small scale feed factory or a large feed mill factory,, we have received sincere suggestions and genuine praise… allowing you to see real animal feed factory project sites, gain an in-depth understanding of our products and services, and achieve value doubling and sharing.
15-25T/H feed mill factory in Uganda
After the project was put into production, the equipment performance was stable and the operation was smooth, creating high profits for us as always. RICHI’s after-sales service is getting better and better, more considerate, fast in supplying spare parts, and timely in solving problems. The excellent equipment quality and sound service system are the reasons why we have always chosen RICHI.
30-40T/H feed mill factory in Mexico
After multiple comparisons, we chose RICHI among many feed equipment manufacturers, not only because of RICHI’s reputation in the industry over the years, but also because of its EPC turnkey project. Of course, RICHI’s EPC general contracting service did not disappoint us, and we are very satisfied with this cooperation!
8-10T/H feed mill factory in brazil
The production line has been in operation for more than a year and has been running very stably. It has not been repaired once, and the accessories are still original and have not been replaced. To be honest, it was beyond our expectations. In addition to the crusher, mixer, granulator, cooler, packaging scale, screening machine and electronic control system, the entire line actually has very few main equipment, but we still chose RICHI’s E turnkey project, which is very worry-free and can be regarded as a worry-free service.
60T/H feed mill factory in russia
In order to select the right feed equipment manufacturer, we went to many exhibitions and filtered dozens of enterprise information on the Internet, and finally finalized the cooperation with RICHI. We investigated the sales of two main equipment, ring die pellet machine and twin screw extruder machine, in the market, and found that they were very good. RICHI also has a good reputation. After the production was put into operation, the output reached the expected level, and we were quite satisfied.