1-160T/H Complete poultry feed plant for sale

The feasibility study of a poultry chicken feed plant mainly includes:

• Demonstration project construction market forecast analysis
• Construction scale and product scheme
• construction site selection,
• Construction equipment plans and civil works plans
• Raw materials for production and power fuel supply
• Evaluate production energy saving and environmental protection
• Health and Safety Assessment
• Organizational structure and resource allocation
• Project implementation progress
• investment estimate
• financing plan
• Financial Evaluation
• Social evaluation
• Investment Risk Analysis
• …

During the feasibility study, it is necessary to fully consider the construction content, conduct detailed analysis and research on every detail of the poultry feed factory project, and make a good estimate of the project construction funds according to the regulations of the local government department and in combination with market conditions, and do not intentionally compress or extend construction estimates.

Regarding this question, as a manufacturer deeply involved in poultry feed plant for sale, RICHI must give you the most professional answer:

The formulation of feed production process should take full account of production capacity (output), product type and investment conditions and other factors.

(1) Determine the process of batching first and then crushing or crushing first and then batching:

The batching first and then crushing process is suitable for small feed mills with a single product type. The process is simple and requires less equipment, which can save the civil construction investment of multiple batching bins.

However, the batching accuracy is low and the batching time is long. Without batching bins and feeders, it is difficult to achieve automatic and high-precision batching.

The process of crushing first and then batching is suitable for large-scale feed factories, and there are many types of products. The whole batching system is equipped with distributors, batching bins (multiple), feeding machines and electronic scales.

The degree of automation and batching accuracy are high. Although the one-time investment is large, considering the production efficiency and product quality, large-scale feed It is necessary for the poultry feed plant to choose this process.

(2) Determine primary crushing or secondary crushing process

Crushing process is an important process of feed processing, the proportion of materials that need to be crushed is generally 50% to 80%, and the power consumption of the crushing process accounts for 60% of the total power consumption of powder product processing %~70%.

• Generally speaking, one poultry feed pulverizer is used in one pulverization process, and it is required to be equipped with standard screens for classification. It has high energy consumption and low output, so it is suitable for small feed mills.
• Secondary crushing process is divided into: secondary open crushing process, the process flow is to use two feed grinders of different specifications, which can reduce energy consumption by 25% to 50%, and is suitable for large-scale poultry feed plants.

(3) Determine the technological process according to the product type

The type of feed product determines the basic production process in the production technological process, which should be selected reasonably. Generally include:

• The receiving process of raw materials, according to the different forms of raw materials, determine the different receiving processes such as transportation, metering, cleaning, drying, and storage;
• Powder finished product processing procedures, including crushing, batching and mixing procedures;
• Pellet material processing procedures, including granulation, grease spraying, cooling, screening, and puffing procedures;
• Finished product processing procedures, including conveying, metering, packaging, transportation and storage procedures.

(4) Formulate the technological process according to the investment conditions

The investment conditions determine the mechanization and electrification level of the feed processing plant, which is the prerequisite to ensure the reasonable matching and advanced nature of the technological process.

Poultry feed plant layout design plays an important part in the design and engineering phases of poultry feed plant. As a manufacturer deeply involved in poultry feed plant for sale, below, RICHI will give you some suggestions.

Ease of operation; avoiding disturbance in material flow i.e. raw material & finish goods, sufficient space for turning of vehicles, space for movement of fire fighting vehicle, parking, other utilities like:

• Weighbridge: near main gate & security –with straight approach access; unloading and waiting areas for truck ;
• Boiler: height & location of chimney as per government norms ,should be at a distance from living , office area and inflammable products, storage space for fuel as per density – wood , oil & husk,
• Machinery: Select the location of machinery in such a way; that there should be sufficient distance between the dust control equipment’s and nearby residential area. Select the location of blower duct outlet opposite to the nearby residential area.  
• Store: Select the location of store and daily need equipment’s as per the process flow and ease of operation.
• Rodent proof construction: Rats and mice cause serious damage to all kinds of grains if they are allowed access to them. As rodents cannot crawl upside down; so a 2 feet extended platform above 3 feet plinth level helps to prevent rodents in poultry feed plant.
• Electric Transformer:  should near the mail line & security.

You’ll need to consider the incoming product when creating your feed mill. Different products like flour, grain, and rice require different milling techniques.

For example, roller mills cannot process flour, while hammer mills can. If you’re combining different materials and products into the same poultry feed plant, you’ll need a mill that’s designed for universal applications.

You also need to consider how much feed you’ll need to produce at any given time.

Some poultry feed plants come with strict throughput limits, so you may want to consider choosing a different model if you plan on producing large quantities of feed.

Some models are prone to excess heat, friction, and costly repairs when operating at high volumes, so make sure your new system can handle the intake to maximize your milling efficiency.

You should also know the limitations of your facility before investing in a poultry animal feed production line, including the size of the space, how you plan on having your employees move throughout the facility, as well as any electrical limitations.

Your employees should be able to move throughout the space freely without running into equipment or potential hazards. You’ll also need to position your equipment for optimal efficiency, so your employees can complete their work in less time.

If not, what type of testing is needed? If you’re creating a new product or working with a new recipe, you’ll need to test the product beforehand to make sure it’s safe for your poultry feed mill equipment.

Additional steps may be required before putting the material through the machine.

The health and safety of your employees should always be a top concern. Some poultry feed plants can generate excess heat and friction that may put your employees at risk. Some machines are prone to spontaneous combustion, so you may need to invest in explosion protection, as well.

Once you’ve done your research, you can start planning out the details of your new facility. Consider partnering with an experienced poultry feed plant design and construction firm, so you don’t have to make all these decisions on your own.

The professionals at RICHI Machinery can help you design and construct the perfect poultry chicken feed plant for your business.