Feed Production Line & Pellet Production Line In Thailand

Biomass Wood Pellet Machine & Wood Pellet Plant In Thailand

10T/H Premix Feed Produciton Process:

• Raw material receiving system
  The receiving system is the start of premix feed production line. In the production of animal feed or similar products, the receiving area covers the process of activities of various purchased materials used directly or indirectly. Before materials are stored in bulk in silos or warehouses, receiving equipment includes weighing systems, inspection instruments, unloading systems, cleaning systems, dust control equipment, receiving conveyors, distributors, nozzles, etc.
• Cleaning system
  Cleaning is the main process for removing impurities from raw materials and separating crude raw materials. (Related post: animal feed mill plant)
• Crushing system
  Pulverization is used to reduce the particle size of the premix components to achieve the desired sieving standard.

• Batching system
  This is an important and critical step in the premix feed production line. After receiving the batch task instruction, the premix will be batched according to the specified quantity. Batch instructions may include formulation of premixes, order of additions, weighing and additions.
• Mixing system
  The mixing process is at the heart of making premixes. In premixes, the proportions of ingredients vary widely; therefore, in order to obtain a homogeneous mix, the mixing operation should be divided into two steps: micro-mixing and macro-mixing.
• Packaging system
  The primary purpose of premix packaging is to maintain trace element stability and protect the integrity of the premix. The packaging operation begins when the finished premix enters the supply bin above the packaging machine and ends when the bagged feed is placed into the warehouse.

Features Of 10T/H Premix Feed Production Line In Thailand

In this scheme, trace elements are added manually, and customers can choose an automatic feeding element addition system according to their needs; the number of carrier silos and small silos can also be adjusted according to the customer’s formula, the characteristics of raw materials and other factors to achieve the highest utilization.

It can effectively control the production cost; the packing place is equipped with a dust removal system to improve the working environment of workers, and customers can choose whether to configure it according to their needs. (Related post: Feed Mill Plant In Uzbekistan)

Main premix feed mill equipment in this project: Pulse dust collector*TBLMB.12B, Bucket elevator*TDTG36/18, Drum type precleaner*SCY63, Pre-Crushing bin*2m³, Poultry premix feed mill grinder*SFSP56*40, Screw conveyor (5m Air locked)*TLSS25, HIgh efficiency poultry feed mixer*1000kg/batch, Automatic packing machine*DSC-50, Sewing machine and belt conveyor, MCC Control Center, etc.

Thailand 1T/H Sinking Fish Feed Production Line Design:

• Raw material receiving section:
  Receiving equipment is used for materials to be stored in bulk in silos or warehouses, including weighing systems, inspection instruments, unloading systems, cleaning systems, dust control equipment, receiving conveyors, distributors, nozzles, etc.
• Cleaning section:
  Bulk grains received from farms often include grain by-products and impurities such as straw, stones, metals, paper, wood chips, small animal carcasses and powders. Cleaning operations are the use of magnets, screens, dust collectors and other equipment and systems to remove these impurities to ensure that the stored grain is of good quality and protect the machinery during subsequent processing steps.
• Crushing section:
  Grinding is an operation to reduce the particle size of the feed and increase its specific surface area, which can enhance the digestibility of the animal, improve the utilization rate of the feed, and also improve the processing quality and work efficiency of subsequent process steps such as batching, mixing, and granulation. (Related post: Poultry Feed Manufacturing Plant In Tanzania)
• Batching section:
  The batching and mixing process in aquafeed production refers to the combination of bulk dry and liquid raw materials into a value-added, uniformly proportioned mixture.
• Mixing section:
  Mixing is a key process in 1t/h sinking fish feed production line. It uses fish feed mixing machine to combine ingredients with unique properties into formulated rations that meet all the nutritional needs of the animal and add value to the blended commodity.
• Granulation section:
  In the submerged feed process, the processed feed pellets enter the pelletizing equipment and are compressed into pellets by rollers and molds in the pelletizing chamber.

• Crumbling section:
  Crumbling is the process of breaking feed pellets into smaller ones using crushing rollers, which are used for different stages of early development of animals.
• Cooling section:
  In the 1t/h sinking fish feed production line pelleting process, the cooling of feed pellets is essential. When leaving the sinking fish feed pellet making machine, the feed pellets are very hot, soft and rich in moisture, the cooling process cools them to 3°C – 5°C slightly above room temperature and reduces their moisture content to a safe standard (≤12.5%), for easy transportation and storage.
• Screening section:
  After cooling and drying, the whole pellets are sieved to remove fines and spills and bring the pellets to an acceptable size.
• Packaging section:
  The packing operation begins when the finished feed enters the supply bin above the packer and ends when the bagged feed is placed into the warehouse. The procedure involves weighing each bag of feed, placing the weights in the bag, closing the bag mouth, labeling the bag, coding the bag, palletizing the bag, and moving the bag to warehouse storage.

Thailand 1T/H Sinking Fish Feed Production Line Features:

The total power of the sinking fish feed mill plant equipment is about 110KW; the construction area of the production area is about 9.5×7×16.3m (height); it is equipped with a 0.5T boiler. The whole sinking fish feed processing line is compact in design, reasonable in structure, meets environmental protection requirements, and can be oriented according to customer requirements.

The Thailand 1t/h sinking fish feed pellet production line can optimize the design and increase the single-point dust removal mode, that is, each rotary distributor (powder) and granular material cleaning screen is equipped with a pulse dust collector, and the dust removal effect is good.

Single-point dust removal is RICHI’s humanized design, which provides a better working environment, but the cost will also increase. Customers can consider whether to adopt this configuration according to actual needs. (Related post: Fish Food Production Line In Iran)

The number of silos can also be adjusted according to the customer’s formula, the characteristics of raw materials and other factors to achieve the highest utilization rate and effectively control the production cost.

The packaging system can be optimally designed to add dust and suction equipment, which can improve the working environment of workers, but the cost increases, customers can choose according to actual needs.

The 1st order: (2021.01.06) MZLH350 wood pellet mill+ cooler machine, complete his pelletizing system and cooling system. Because customers are not very confident about shopping online, in order to determine the quality of RICHI’s wood pellet productionequipment, the customer only buys some of the wood pellet making equipment first, and then buys other equipment if it works well.

The 2nd order: (2022.05.18) Drying and conveying system of wood pellet line. The new raw material added by the customer has a high water content, so it is necessary to buy a wood sawdust drying machine to dry the raw material, and the conveying equipment is used to connect drying, pelleting and cooling system. (Related post: fuel pellet plant)

The 3rd order: (2021.07.29) MZLH350 wood pellet machine + wood pellet bagging machine. With this new wood pellet machine, the customer’s 2-2.5t/h wood pellet production line is truly completed, because according to the customer’s raw materials and wood pellet production process requirements, it is necessary to configure two MZLH350 wood pellet mills to achieve the required capacity.

Thailand 2-2.5T/H Wood Pellet Production Line Design:

This project is a wood pellet line with an output of 2-2.5 tons per hour. The total power of the wood pellet plant equipment is about 210kw, and the workshop size is 30*20m.

The whole wood pellet processing line has a compact design, reasonable structure, meets environmental protection requirements, and can be directional design according to customer requirements. (Related post: wood pellet mill for sale)

1. Cleaning section:
   The dry wood sawdust with a moisture content of 13-18% are cleaned by a drum cleaning screen (the screen is selected with 20*20mm square holes) to remove large impurities and then granulated.
2. Dying section:
   When the moisture content of wood chips is higher than 20%, drying equipment is required, and after drying to 13-15% with a wood dryer machine, granulation is carried out.
3. Pelletizing section:
   The diameter of wood pellets is 6-10mm optional. Biomass pellets have the characteristics of high calorific value, no pollution, and low ash content. They can be widely used in biomass power plants, biomass steam boilers, household fireplaces, and drying furnaces. and biomass gasifiers. (Related post: biomass pellet mill for sale)
4. Cooling section:
   It is used to reduce the temperature of the pellets and the moisture of the pellets. The temperature of the pellets after cooling is generally not higher than room temperature 5°C, the moisture of the pellets after cooling is about 8-10%, and the bulk density of the pellets is 650-750kg/m³.
5. Packaging section:
   The diameter of the processed finished pellets is 6-8mm. The sachet packing scale is packaged into 20-50kg/bag, which is convenient for transportation and sale.
   According to customer needs, choose a suitable packaging scale to facilitate customers to sell products. Usually there are two specifications of small bag and ton bag. The packaging specification of small bag packaging scale is: 20-50kg/bag, and the packaging specification of ton bag scale is: 500-1000kg/bag.
   The packaging equipment in the Thailand wood pellet plant can be adjusted according to the customer’s requirements for the finished product packaging. It can also be stored in bulk or in steel silos.

Thailand 1T/H Tofu Cat Litter Production Line Process Design

1. Raw material configuration:
   According to customer needs, a certain proportion of raw materials (corn flour, corn starch, pea dregs and soybean dregs) are pre-mixed and prepared, and the prepared raw materials are fully mixed in a double-shaft paddle mixer.
2. Mixing and stirring:
   The pre-mixed raw materials are manually fed into a double-shaft paddle mixer for further mixing and stirring. In the process, guar gum, calcium carbonate, essence and a certain proportion of fresh The ratio of water, water and powdered raw materials is about 1:10.
3. Granulation:
   The 1 ton Thailand cat litter production line adopts a double-layer conditioner cat litter pellet making machine system. After the raw materials of the project are fully mixed and stirred, they are sent to the granulator through a closed belt conveyor for granulation. The moisture content of the granulated cat litter is about 20%.
4. Granular drying:
   The pellet cat litter after granulation is sent to the drying tunnel through a closed conveyor belt with a plexiglass observation hole. The 1 ton Thailand tofu cat litter production line project uses a natural gas hot air stove for drying, and the dried cat litter contains water. The rate is controlled at around 9.2%. The unqualified products are screened in the drying tunnel, and the unqualified products enter the mixer for reprocessing.
5. Fan cooling:
   The qualified cat litter after drying enters the fan cooling system for cooling treatment.
6. Automatic packaging:
   The cat litter that has been cooled enters into the silo to be packaged, and is sealed by an automatic vacuum baler before entering the finished product warehouse for temporary storage.

Thailand 1T/H Tofu Cat Litter Production Line Layout Design

The general layout of the 1t/h tofu cat litter production line Thailand project is arranged according to the process flow. On the premise of meeting the requirements of the production process, the layout distance of each section is short, which is conducive to production and management.

At the same time, the general cat litter pellet production line layout takes into account the fire safety distance between buildings. and fire exits to meet relevant regulatory requirements. The high-noise equipment in this Thailand tofu cat litter production project is mainly concentrated in the batching, mixing area and finished product packaging area. (Related post: cat litter making machine)

After the sound insulation of the factory building, the vibration reduction of the foundation and the distance attenuation, it can be ensured that it can meet the standards at the factory boundary.

The road inside the project is a circular road, which is convenient for vehicles to pass. The closed fire passage not only meets the traffic organization of cargo flow, but also meets the fire protection requirements, ensuring the safety and continuity of production.

In general, the layout of the Thailand 1t/h tofu cat litter factory project facilitates logistics and transportation and reduces the impact of pollution sources on the surrounding environment during the production process. The overall layout of the project workshop mainly utilizes the existing plant layout and rationally utilizes the space in the plant to facilitate production.

The cat litter production line is one of RICHI’s advantageous areas. In addition to the tofu cat litter production line, we have also established bentonite cat litter production lines, waste paper cat litter production lines, and pine wood cat litter pellet production lines in the United Kingdom, Mauritius, Russia and other countries. Welcome to contact Richi Machinery online for details. (Related post: cat litter production line)

Thailand 3-5T/H Chicken Manure Fertilzier Production Process:

The main fertilizer equipment of this 3-5t/h organic fertilizer chicken manure pellet production line project includes: TurnerLYLP-6, GrinderFFSP66*80, Mixer SDHJ2, Organic Fertilizer Granulator MZLH350, SDBLY-PD Belt Scale, etc.

1. Fermentation turning and throwing section
   Pile the stirred ingredients into strips with a width of 1.5m-2m, a height of 0.8m-1.2m and a length of not less than 3m. During the fermentation process, pay attention to proper oxygen supply and turning (turn over when the temperature rises to 75°C or above). several times), the temperature rise is controlled at about 65 ℃, and the temperature is too high, which will affect the nutrients.
   After composting, it will heat up in 2 days, become odorless in 3 days, loosen in 7 days, become fragrant in 9 days, and become fertilizer in 10 days. After 7 days, the material can be decomposed and enter the post-aging stage. Then it goes to the pretreatment and workshop granulation stage.
2. Crushing section:
   In the pulverizing section of Thailand 3-5t/h chicken manure fertilzier pellet production line, the chicken manure bio-organic fertilizer should send the dried material through the conveying equipment to the pulverizer for pulverization, and the iron removal device is equipped before the manure pulverizer.

1. Mixed bacteria processing section:
   Through the small material addition hopper, bacteria and raw materials can be added to mix in the fertilizer mixer, and then enter the next section after mixing evenly.
2. Granulation and packing section:
   The chicken manure organic fertilizer is uniformly fed by the organic fertilizer pellet making machine feeding auger in the granulation section, and the chicken manure pellet machine is continuously granulated. The granulated granules enter the cooler for cooling, and the cooled finished granules are automatically weighed, packed, then delivery to warehouse.

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