Chicken Feed Manufacturing Plant in Vietnam

RICHI MACHINERY

Expansion Begins With the Orders the Mill Cannot Schedule

The customer’s sales relationships extend to poultry producers requiring different feed forms and production-stage formulas. Adding a poultry feed production line provides more scheduling space for these orders, but the useful increase depends on receiving, ingredient storage, steam supply and dispatch as well as the pellet mill.

The chicken feed manufacturing plant in Vietnam has a 35,000-tonne annual expansion basis: 10 T/H for 10 net processing hours a day over 350 operating days. The product programme allocates 24,500 tonnes to pellets and crumbles and 10,500 tonnes to mash. These routes use the same main preparation and mixing equipment at different scheduled times.

Site planning combines the customer’s stated 120,000-tonne existing annual capacity with the 35,000-tonne addition, giving a 155,000-tonne aggregate capacity basis. The expansion’s 35,000-tonne output, equipment schedule and utilities are tracked separately within that combined site plan.

The poultry feed manufacturing plant expansion uses one SZLH420 press for its selected 10 T/H pellet duty. A second new pellet machine is unnecessary for that requirement. The customer gains more value from correct feed preparation, stable batching and an unobstructed cooler and packing route than from adding machines without a capacity reason.

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Reconfigured Production Space and Additional Grain Storage

The chicken feed manufacturing plant in Vietnam uses a 5,500 m² site basis for the layout assessment. The expansion reconfigures a 200 m² equipment footprint within available production space, adds a 700 m² warehouse and provides three selected 100-tonne maize silos. Warehouse, silo and utility areas are shown separately from that process footprint.

Expansion element	Selected size	Responsibility in the layout
Equipment footprint	200 m² within available space	Main process machines and vertical transfer
Additional warehouse	700 m²	Ingredient and finished-feed zones with defined access
Maize silos	Three, 100 tonnes each	Cleaned maize storage and controlled discharge
Shared utility connections	Verified at the actual tie-in points	Steam, electricity, compressed air and drainage
Existing site circulation	Assessed on the 5,500 m² site plan	Receiving, dispatch and maintenance access

Vertical placement uses the available height, with service platforms and lifting access established in the installation drawings. Motor removal, mixer access and cooler servicing are checked before conveyors are routed. The line’s small footprint does not justify compressing maintenance space out of the arrangement.

The warehouse separates raw materials from released product. Its stock limits follow pallet arrangement, density and access allowance. Three hundred tonnes of silo storage provide a useful grain buffer, supported by purchasing and delivery schedules tied to daily consumption.

At the chicken feed manufacturing plant in Vietnam, the new annual programme averages 100 tonnes of finished feed per operating day. Its maize allowance is about 58 tonnes a day, so 300 tonnes of nominal silo storage corresponds to roughly five days before working limits and safety stock are considered. This calculation helps purchasing choose delivery frequency and arrange a silo outage without confusing the new storage with the needs of the customer’s other lines.

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An Ingredient Plan for the Added Production Only

The chicken feed mill plant expansion uses an annual ingredient allowance of 35,400 tonnes. It supports the new line’s 35,000-tonne product programme, with reference allowances for cleaning, handling and moisture adjustment. Ingredient use in the customer’s other lines is outside this table.

Ingredient group	Annual allowance	Receiving consideration
Maize	20,200 tonnes	Moisture, damaged grain and relevant mycotoxins
Soybean meal	9,800 tonnes	Protein, moisture and processing quality
Rice bran meal	2,800 tonnes	Freshness, fat stability and fibre
Wheat bran	600 tonnes	Specification and storage condition
Feed oil	700 tonnes	Identity, oxidation status and measured addition
Feed-grade mineral ingredients	1,250 tonnes	Separate specifications for different poultry formulas
Premixes and concentrated additives	50 tonnes	Approved dose, identity and lot tracking

The annual ledger covers several recipes; it is not one complete chicken formula. Layer feeds need a different calcium programme from broiler feeds, and starter products need their own nutrient and physical specifications. The nutritionist balances each product using the actual ingredient analyses.

At the chicken feed manufacturing plant in Vietnam, domestic and imported ingredients pass through the same acceptance procedure. The purchasing team checks supplier documentation, ingredient analysis and delivery condition. Rice by-products are useful ingredients only when freshness and the selected inclusion are appropriate.

Planning uses approximately 12% aggregate incoming moisture and a 12.5% finished-moisture reference, with around 1.5% dry-material loss through gross receiving and handling. Actual balances follow weighed ingredients, rejects, recovered material and released output. Steam addition is included as water entering the pellet process, not counted as extra nutrient mass.

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A Single Press Supported by Adequate Batch Capacity

The Chicken Feed Pellet Machine is an SZLH420 with a 110 kW main drive, selected for 10 T/H on the agreed poultry recipes. The Hammer Mill Feed Grinder serves maize and other ingredients requiring reduction; suitable meals and fine powders use a controlled bypass rather than unnecessary grinding.

Equipment	Selected parameter	New quantity
Grain cleaning and magnetic protection	At least 15 T/H receiving duty	One receiving set
Maize silos	100 tonnes each	Three
Hammer mill	75 kW; selected at least 6 T/H grain preparation	One
Computer batching and main mixer	1,000 kg/batch; 5-minute total cycle, giving 12 T/H	One main system
Oil addition	Weighed dosing and mixer spray	One set
Pellet mill	SZLH420, 110 kW; selected 10 T/H	One
Conditioner	Regulated steam addition	One
Counterflow cooler	At least 10 T/H on the selected product	One
Crumbler and grading screen	Selected 10 T/H finishing route, with bypass	One set
Bagging station	40 kg bags; at least 5 bags/minute	One
Transfer, extraction and control equipment	Sized for the new line	One integrated package

The chicken feed manufacturing plant in Vietnam has a 450 kW connected allowance for the expansion. The supply calculation includes preparation, fans, conveyors, compressed air and finishing, rather than the pellet motor alone. The customer checks both electrical load and motor starting against the available service after allowing for the operating factory.

The grinder handles the grain fraction, which is below the complete line’s 10 T/H product rate. Its acceptance check uses the required particle distribution and actual maize moisture. This material-specific calculation prevents the full feed rate from being mistaken for the amount that must pass through the grain grinder.

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Production Routes With a Shared Quality Record

Clean maize before silo storage

Receiving screens remove foreign material, and magnetic protection collects ferrous contamination before the grain enters preparation. Staff record the load and sampling results. The silos receive released maize and retain inventory identity; suspect loads remain segregated while the quality team makes the acceptance decision.

Prepare the grain and receive suitable powders separately

The hammer mill normally targets an approximately 0.8–1.2 mm poultry preparation where the selected recipe requires it. Sieve testing checks the actual grist. Meals and mineral ingredients that already meet their specification enter the correct batching route without an automatic pass through the grinder.

Weigh and mix the complete recipe

The main system weighs the major ingredients and records verified small additions. Oil is metered into the mixer. The selected five-minute total batch cycle includes loading, mixing and discharge; mixer uniformity is assessed with a defined sampling method before the setting is approved.

Direct mash to its own finished-product route

Approved mash bypasses the poultry feed pellet machine and its cooler. It still requires identified bins, correct labels and check-weighing. The 10,500-tonne annual mash programme is scheduled separately from pellet and crumble orders, with the cleanout required by the recipe sequence.

Condition and form the pellet recipes

The chicken feed manufacturing plant in Vietnam uses controlled steam conditioning before its single press. Temperature and residence time are selected from recipe trials, pellet quality and feed-safety requirements. Operators monitor moisture and load; they do not treat one conditioner temperature as proof that every pathogen or mycotoxin has been eliminated.

Cool before crumbling and grading

Hot pellets enter the counterflow cooler, then follow the whole-pellet or crumble route. Starter crumbles are normally 1–2 mm; selected grower and finisher pellets are 3–4 mm. Layer mash and any different flock requirement follow their own physical specification rather than receiving the same pellet size automatically.

Release identified bags

The screen separates the target product and controlled returns. Finished feed is checked for moisture, agreed nutrient information, physical quality and net weight. The batch record connects incoming lots to the 40 kg bags, allowing the customer to investigate a delivery by product and production date.

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Connecting the Added Line to a Running Factory

Expansion work at the chicken feed manufacturing plant in Vietnam is divided into tasks that can proceed beside regular production and tasks requiring a shutdown or isolated connection. Shared conveyors, services and access routes are identified before local contractors begin work. The customer’s other equipment is not assumed to be available for uncontrolled temporary connections.

The equipment shipping plan uses the selected port and confirmed site address. Hai Phong is a practical northern gateway where the customer’s inland route supports it. Container type, unloading arrangements and arrival dates follow the packing list and freight booking, while installation dates follow the readiness of foundations and services.

Confirm the service capacity

The steam connection must provide at least a 750 kg/hour allowance for the added pellet duty after other operating users are supplied. This follows a peak conditioning allowance of 6% at 10 T/H plus service margin. Existing boiler ownership alone does not establish that this spare capacity is available.

Test the interfaces

Checks include silo discharge, scale communication, mixer interlocks, steam control, cooler extraction and bagging identification. Trial production measures the complete route to saleable packs. Running the press successfully does not by itself qualify a new warehouse route or the shared utility connection.

Train the assigned team

Twenty assigned roles support the expansion: ten operating roles across the working periods, three warehouse roles, three quality roles, two maintenance roles and two administration and planning roles. Some can be reassigned or shared within the customer’s organisation. The customer’s other production teams remain outside this expansion allocation.

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Investment and Utilities Within the Expansion Boundary

The equipment budget for the chicken feed manufacturing plant in Vietnam expansion is USD 205,000. The total project budget is USD 330,000, including the selected equipment, three maize silos, warehouse work, production-space adaptation, delivery allowances, installation and defined utility connections. Land purchase and replacement of the customer’s other production lines are outside the scope.

Annual electricity planning for the new line is 1,050 MWh, equivalent to around 30 kWh per tonne of its product mix. The estimate covers preparation, mixing, pelleting where required, active finishing and packing. The previous factory’s electricity consumption is separate from this expansion allowance.

Fresh-water planning is 1,900 m³ a year, including approximately 1,350 m³ of boiler makeup allocated to the added duty, 350 m³ for staff use and 200 m³ for controlled cleaning and services. The steam programme is around 1,225 tonnes of conditioning steam for the 24,500-tonne pellet and crumble share, before the boiler’s service allowances.

These figures make a poultry feed plant expansion cost more useful to compare. Buyers can see the new production boundary and the shared resources on which it depends. A lower quotation that leaves out grain storage, active cooling or the extra steam connection describes a different installation.

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Production Growth Without Losing Recipe Control

The chicken feed manufacturing plant in Vietnam uses the added line to separate production schedules more effectively. Longer runs can be planned for repeat orders, while recipe changes receive a defined sequence and cleanout. The customer assigns product families to each line using recipe-specific output and quality records.

Warm, humid operating conditions make ingredient condition, cooler performance and finished-feed turnover practical concerns. The team records the ambient condition during trials and routine checks. Bagging a product while it remains too warm can create a storage problem even when its composition and pellet diameter are correct.

The customer also reviews packaging and truck-loading records. A process line capable of 10 T/H does not add useful deliveries if bags accumulate at an undersized transfer point or the warehouse has no release system. Finished-product identity and access therefore remain part of the expansion assessment.

The chicken feed manufacturing plant in Vietnam’s 100-tonne daily programme corresponds to 2,500 bags at 40 kg net. At five bags a minute, the selected filling station has room within the operating schedule for bag changes and checks. Pallet handling and warehouse release are examined at the same daily quantity. This gives the customer a clear way to discuss labour and dispatch equipment instead of judging packaging from a brief fast-filling demonstration.

Recipe scheduling also considers physical ingredients that require special handling. Where a layer formula uses an approved coarse calcium fraction, that material follows its specified addition point and avoids unnecessary fine grinding. The customer verifies the physical distribution and mixer route for that recipe before assigning a regular production slot. Broiler starter orders retain their own grinding, forming and crumble requirements, even when the same main equipment is used on another day.

For the chicken feed manufacturing plant in Vietnam, handover includes an agreed list of routine checks and responsibility for each shared connection. The operator knows who verifies steam availability, who releases a finished batch and who authorises a change to the stored formula. Clear assignments help the added line fit into the customer’s working factory and give maintenance and sales staff the same understanding of the production plan.

For later improvements, the factory uses measured performance from receiving, batching, forming and dispatch. The next decision may concern a conveyor, a silo discharge or an order schedule rather than another press. That keeps capital tied to the limitation actually preventing customers from receiving their feed on time.

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Assess Your Available Expansion Space

Send RICHI your current process drawing, required additional tonnes and the feeds you plan to make. Include the available building height, electrical schedule and spare steam capacity after your other users are supplied.

We can prepare a chicken feed manufacturing plant in Vietnam expansion with one matched press, an appropriate ingredient route and clearly defined connections to the operating site. The equipment proposal includes the parameters, local-work boundary and acceptance checks needed to bring the added line into regular production.

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