Biomass Sawdust Straw Pelletizing Plant in Chile

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Project Duty and Investment Scope

The equipment budget includes wood and straw preparation, drying and heat supply, fine grinding, pellet forming, cooling, screening, conveying, packing, extraction and controls. The total also allows for freight, installation, foundations, site electrical work, building adaptation, commissioning and contingency.

The biomass sawdust straw pelletizing plant in Chile uses an existing industrial site and warehouse accommodation. Land acquisition, extensive new buildings and recoverable taxes are outside that scope. The budget can therefore be compared with other projects on the same site-reuse basis.

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A Residue Business with a Defined Fuel Customer

The customer has access to wood-processing residues and seasonal straw. Turning these materials into a fuel product requires more than a press: supplies must be accepted by specification, dry material must reach the mills consistently and finished pellets must suit the receiving combustion equipment.

RICHI’s role is to connect those requirements in a mixed biomass pellet plant. Material trials establish the approved blend and die arrangement. The output plan follows industrial customers who can evaluate the fuel’s ash, chemistry and combustion behaviour.

This commercial focus gives the biomass sawdust straw pelletizing plant in Chile a clear product direction. Pellet appearance alone cannot establish suitability for a domestic stove or an industrial burner.

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Wood and Straw Stay Separate Until Preparation Is Complete

The reference blend is wood-dominant, with straw inclusion established by fuel tests and pellet trials. Painted wood, glued board, plastic, soil and metal are excluded from the accepted fuel blend.

For the biomass sawdust straw pelletizing plant in Chile, a 35% average incoming moisture basis calls for roughly 11 tonnes of accepted material per hour before allowance for handling losses. Seasonal wetter lots are assessed against dryer capacity; they are not fed at the dry-material rate simply because the press has available motor power.

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Layout Around Wet Receiving and Dry Product Storage

The site basis allocates 7,000 m² overall and 2,800 m² of covered working space. That covered area comprises 650 m² for protected feedstock, 1,250 m² for processing, 650 m² for finished pellets and 250 m² for maintenance and services.

The biomass sawdust straw pelletizing plant in Chile keeps wet intake away from cooled pellet storage. Truck access serves the residue yard, while pallet or bulk-bag collection uses the finished side. Larger seasonal straw stock remains in a suitable separate store rather than crowding the daily processing buffer.

Access beside each pellet mill allows die servicing without removing the neighbouring machine. Dryer and furnace positioning follow fire access, material flow and the approved exhaust arrangement.

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Two Mills Meet the Eight-Tonne Forming Duty

The two forming units are selected because the required output exceeds a single MZLH768’s appropriate duty. Their performance is checked on the approved blend; straw content and die resistance can reduce throughput. The wood and straw routes share the dryer, final grinder and finishing equipment where that sharing suits the production plan.

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The Biomass Sawdust Straw Pelletizing Plant in Chile Process

Receive by material and moisture condition

Staff identify each delivery and check contamination, particle condition and moisture. Dry material is protected from rain. Lots needing drying enter the appropriate wet buffer.

Chip wood and open straw bales

The chipper handles the bulky wood fraction. A separate straw opener removes bale bindings and feeds the cutter. Material already at the required coarse size bypasses these machines.

Dry the wet fraction

The dryer reduces moisture to the pelleting condition established by trials. Dry qualified material can bypass it and join downstream. Airflow, feed rate and heat input are controlled together, with protection against overheating and fire propagation.

Grind and blend the prepared material

The shared hammer mill creates a controlled particle distribution. Metered feeding maintains the approved wood-to-straw blend and avoids a sudden load of long fibre at the pellet mills.

Form pellets in the two matched mills

Each mill receives a stable portion of the prepared flow. Die selection and feeding control follow the blend specification. Motor load and product condition guide operation within the tested duty.

Cool, grade and pack

Hot pellets pass through the counterflow cooler before screening. Clean fines return through the compatible process route. Qualified pellets enter dry storage and the selected industrial packing format.

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A Fuel Specification Buyers Can Evaluate

The biomass sawdust straw pelletizing plant in Chile produces a mixed biomass fuel. Straw affects ash, chlorine and ash-melting behaviour, so buyer evaluation includes those properties alongside heat value.

RICHI works with the customer’s fuel specification to establish preparation and forming conditions. A reliable fuel product is one the receiving operator can accept by a documented specification and use in suitable equipment.

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Drying Energy and Material Protection

At 8 T/H finished pellets and 10% product moisture, the product contains 7.2 tonnes of dry solids per hour. With a 35% incoming moisture reference, the basic evaporation demand is around 3.1 tonnes of water per hour before the final loss allocation.

The 4.5-tonne/hour dryer and 6 MW thermal input basis provide capacity above that reference. A higher incoming moisture changes the usable feed rate. This makes the biomass sawdust straw pelletizing plant in Chile responsive to seasonal material changes while preserving a defined dryer limit.

Electrical load includes the two pellet motors, preparation, grinding, air movement, conveying and finishing. The 1,000 kW connected basis is assessed with the actual starting sequence and site supply. Combustion exhaust and product air receive the treatment required by the selected heat arrangement and local approval.

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Shipping to the Processing Site

Heavy machinery is packed and identified by installation area, with lifting information available to the local team. The dryer components and mill assemblies need suitable unloading surfaces and access through the building openings.

A Chilean sea gateway such as San Antonio can be assessed with onward road transport to the site. Final routing follows the freight booking, cargo dimensions and local handling arrangements. The customer receives a coordinated installation sequence so the preparation and utility work can proceed alongside equipment assembly.

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Acceptance with the Customer’s Actual Blend

The acceptance programme checks sustained throughput, moisture after drying, pellet condition after cooling and the proportion of saleable product after screening. The biomass sawdust straw pelletizing plant in Chile is assessed on the wood-and-straw blend that the customer intends to supply.

Testing records distinguish incoming wet tonnes from finished pellet tonnes. This gives the operator a useful basis for planning procurement and explaining changes in dryer load when the residue supply becomes wetter.

The staffing basis is 14 people: five on each scheduled shift and four shared staff for maintenance, quality and administration. Training includes moisture checks, controlled feeding, fire response procedures and routine die servicing.

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A Local Supply Route for Assessed Industrial Users

Chile’s forestry industry provides a relevant setting for a sawmill residue pellet plant, particularly across its central-southern forestry areas. Agricultural straw adds a different supply pattern and must be managed as a seasonal material.

The biomass sawdust straw pelletizing plant in Chile brings these supplies into an identified industrial fuel range. Nearby process-heat customers can assess deliveries by moisture, density, ash and combustion suitability. Long-distance export or household sales require their own product and logistics assessment.

The business gains a defined product and dispatch route, while the machinery gives operators practical control over the material changes that influence it.

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What a Mixed-Residue Buyer Should Bring to RICHI

For a biomass pellet production line, representative samples are more useful than a single photograph of the residue pile. We need the wood forms, straw type, moisture range, monthly supply and intended fuel customer.

Can the straw proportion change?

The approved blend can include a controlled range established by fuel analysis and trials. Large changes require assessment of dryer duty, forming rate and the receiving burner’s acceptance limits.

Why does this line use two presses?

One appropriate mill does not meet the selected 8 T/H duty. Two matched units are the selected forming arrangement, supported by one common preparation and finishing train.

These details help RICHI shape the biomass pellet project around the customer’s actual supply and sales programme.

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RICHI’s Machinery and Process Support

RICHI supplies the preparation, drying, grinding, forming and finishing scope as a coordinated system. Layout drawings connect machinery positions to utility routes, maintenance access and local foundation work.

Material assessment, manufacturing, installation guidance, commissioning support and operator training form part of the service. Wear-part planning follows the selected mill and blend, so the customer’s stock supports the equipment that carries the daily production duty.

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Request Your Biomass Sawdust Straw Pelletizing Plant in Chile Layout

A mixed-residue biomass pellet plant needs enough drying and preparation capacity to keep the presses supplied with the right material. This project connects those duties to an 8 T/H finished product and a practical industrial dispatch plan.

Request Your Mixed Biomass Layout

Share your feedstock moisture records, monthly supply, building dimensions and required pellet specification. RICHI can prepare a biomass sawdust straw pelletizing plant in Chile proposal that matches your residue business, utility conditions and customers’ fuel requirements.