Sawdust Peanut Shells Straw Pellet Production Line in India

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A Three-Material Supply Programme with Defined Limits

The customer’s biomass pellet production line uses dry sawdust from qualified timber processors, shells from identified groundnut businesses and accepted agricultural straw. Each ingredient is checked separately before the selected recipe is prepared.

The sawdust peanut shells straw pellet production line in India offers an industrial fuel blend with controlled composition. Supplier availability can vary through the season, but changes stay within the approved material range and buyer specification.

The commercial focus is a usable product and planned local deliveries. Supplier-level quantities, seasonal stock and the intended buyer’s requirements establish the operating programme for this industrial biomass pellet plant.

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Existing Premises with a Manageable Production Flow

The 2,000 m² site basis includes 1,200 m² of covered allocation: 600 m² for processing, 350 m² for ingredients, 100 m² for finished stock and 150 m² for services. The remaining yard provides receiving, vehicle movement and access space.

The sawdust peanut shells straw pellet production line in India keeps the three feedstocks identified through storage. Long straw is close to the cutter, while suitable sawdust has a direct route to its preparation and dosing point.

The daily store supports the operating flow. Larger seasonal straw and shell stock requires suitable separate storage and a purchasing programme that protects moisture and lot identity.

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Qualified Dry Inputs and an Annual Supply Basis

Material	Annual procurement basis	Accepted condition	Preparation
Sawdust	Around 4,200 tonnes	Untreated wood, checked size and moisture	Bypass unnecessary coarse cutting
Peanut or groundnut shells	Around 2,600 tonnes	Clean, dry processor supply	Screen and grind to the selected distribution
Agricultural straw	Around 1,600 tonnes	Identified dry bales or short fibre	Remove bindings and cut before grinding

The combined basis is approximately 8,400 tonnes. At an average incoming moisture around 11%, it supports the 8,100-tonne product programme with the selected moisture change and modest handling losses.

The sawdust peanut shells straw pellet production line in India accepts a qualified dry range. Wet straw, moulded stock, painted timber, glued board, soil-rich material and unrelated waste require rejection or a separately assessed route.

Local purchasing follows the actual regional processors and crop supplies. Identified shelling businesses provide the groundnut fraction, with accepted monthly quantities and delivery distances recorded alongside sawdust and straw commitments.

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One Suitable Press and Measured Batch Blending

Main duty	Equipment	Quantity	Selection basis
Straw preparation	Bale opener and cutter	1	22 kW main drive
Shell and selected particle preparation	Biomass hammer mill	1	75 kW main drive
Controlled blending	500 kg batch mixer	1	An 8-minute full cycle provides capacity above the 3 T/H duty
Forming	biomass pellet mill, MZLH678	1	200 kW main drive; selected 3 T/H duty
Cooling and grading	Counterflow cooler and screen	1 set	Match the formed product flow
Packing	Weighed 50 kg bagging and sealing	1	At least 2 bags/minute when bagging the full output

One appropriately selected mill meets the forming requirement. The approved material and die trials establish its operating rate, while controlled blend preparation and feeding keep the forming duty tied to the customer’s actual ingredients.

The sawdust peanut shells straw pellet production line in India uses one shared grinder for the material that needs size preparation. Qualified fine sawdust bypasses unnecessary grinding. A thermal dryer is outside this dry-input equipment scope.

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Water Provision and Utility Readiness

The 360 kW connected electrical basis covers the 22 kW cutter, 75 kW grinder, 200 kW pellet drive, mixer and supporting equipment. Electrical assessment includes the starting sequence, available supply and the selected production windows.

The sawdust peanut shells straw pellet production line in India schedules work against the customer’s confirmed utility connection and tariff conditions. Receiving hours, production coverage and dispatch are coordinated around that site-specific operating programme.

Water provision mainly covers welfare, selected cleaning and small measured conditioning additions. Operators adjust the dry blend according to incoming moisture and the approved forming trials. A separate standby generator, when required, has its own load and scope assessment.

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The Sawdust Peanut Shells Straw Pellet Production Line in India Process

Inspect and identify incoming materials

Operators measure moisture and check supplier source, particle condition and contamination. Accepted ingredient lots remain separately identifiable in stock.

Prepare straw and shell particles

The cutter shortens long straw after binding removal. Shells pass through cleaning and grinding; suitable fine sawdust takes the appropriate bypass.

Confirm the prepared particle range

Samples check the selected distribution, typically within a 2–5 mm preparation envelope for the approved 8 mm product. Screen selection follows the ingredient and die assessment, giving each accepted material the preparation needed for controlled blending.

Weigh and mix the approved recipe

Measured batches bring the ingredients together. The full cycle includes filling, blending and discharge. A buffer keeps batch preparation independent of brief press-feeding variations.

Form in one ring-die machine

Controlled feeding presents the prepared blend to the selected die. Motor load, moisture and product condition are monitored within the trial-established duty.

Cool and screen

Counterflow cooling precedes grading and storage. Clean compatible fines return through an identified route, while rejected contamination remains separate.

Pack and identify dispatch

Released pellets enter weighed bags or the agreed bulk format. Product identity, test information and loading records stay with the order.

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Product Checks for Industrial Fuel Sales

The product basis is 8 mm diameter with an approximately 10–30 mm length range and moisture targeted at or below 10%. Density, durability, fines, heat value, ash and relevant chemistry are checked against the receiving customer’s requirements.

The sawdust peanut shells straw pellet production line in India supplies an approved mixed biomass range. Blend and combustion evaluation establish a suitable product specification when the customer considers rice-straw or other high-ash lots.

Industrial boiler supply and thermal-power co-firing procurement can have different feedstock, physical and testing requirements. A sawdust-containing blend is assessed against the actual tender before being offered for a co-firing contract. The press rating alone does not establish that qualification.

Extraction, housekeeping and material-return controls support the product specification. Only clean identified compatible fines return to the blend.

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Hours, Staff and Saleable Output

The annual basis is 3 × 9 × 300, or 8,100 tonnes. Two scheduled operating periods provide room around the nine net daily production hours for preparation, cleaning and servicing.

The sawdust peanut shells straw pellet production line in India uses three operating positions per scheduled period and two shared quality, maintenance and administrative roles. That is an eight-person staffing basis, with the daily responsibilities clearly allocated.

Capacity acceptance includes product after cooling and grading at the approved blend and diameter. Smaller pellets or a more demanding agricultural fraction receive a separate rate assessment. Weighing at product release connects production records to the saleable quantity delivered.

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Delivery and Local Installation

Equipment is packed by preparation, mixing, forming and finishing areas. Heavy assemblies carry lifting information, while the customer confirms unloading surfaces, workshop openings and foundation access before arrival.

The booked Indian sea gateway and onward inland route follow the site’s location, cargo dimensions and handling programme. Installation links local electrical and civil work to the equipment layout.

The sawdust peanut shells straw pellet production line in India includes training on incoming material identification, mixer cycles, feeding balance, product checks and wear inspection. The customer can then maintain its approved recipe through successive supplier lots.

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Equipment Cost and Total Project Investment

Investment item	Budget
Equipment cost	USD 130,000
Total project investment	USD 215,000

The equipment budget covers straw preparation, shell and selected particle grinding, batch mixing, one pellet mill, cooling, grading, conveying, packing, extraction and controls. The total also allows for freight, local installation, foundations, electrical work, premises adaptation, commissioning and contingency.

The sawdust peanut shells straw pellet production line in India uses existing site accommodation and handling resources. A thermal drying department, new land, extensive construction, major upstream grid reinforcement, a separate standby generator and recoverable taxes are outside this basis.

Comparing quotations on that same dry-feedstock and site-reuse scope gives the customer a useful equipment decision without combining raw-material or operating expenses into the machinery price.

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Discuss Your Sawdust Peanut Shells Straw Pellet Production Line in India

A mixed straw pellet production line can serve industrial buyers when its accepted materials and fuel analysis suit their equipment. The factory’s supply programme, utility access and delivery radius determine how the selected capacity becomes a dependable sales offer.

Can the shell-to-straw ratio change during the season?

Changes follow an approved recipe range and buyer specification. A larger substitution needs forming and fuel evaluation before routine production.

Does the line need a dryer for every straw supplier?

This scope accepts qualified dry material. A wetter purchasing programme creates a different moisture-treatment duty and must be assessed before changing the supply arrangement.

What is needed for a co-firing enquiry?

The exact tender’s feedstock, sampling and product requirements are reviewed alongside the proposed blend. Industrial pellets are not assumed to meet every power-plant procurement specification.

Request Your Three Feedstock Layout

Send RICHI Machinery your material samples, moisture records, monthly quantities, available power and intended product specification. We can prepare a sawdust peanut shells straw pellet production line in India proposal with one matched press and a clear investment scope.