Installation has wrapped up on a 15 t/h dairy cattle feed pellet production line at a facility on New Zealand’s North Island, and the line has been running production batches for the past week.

New Zealand’s dairy sector is large, well-established, and feed formulations tend to be relatively standardized compared to some markets RICHI works with — this particular buyer’s formula centers on a maize and palm kernel expeller (PKE) base, which is a common combination in NZ dairy feed given the country’s reliance on imported PKE as a supplementary feed ingredient alongside pasture grazing.

PKE has a notably high fiber and fat content, which changes how it behaves in a pellet mill — the fat content acts almost like a natural lubricant during pressing, which sounds helpful but actually requires the die’s compression ratio to be adjusted slightly higher than a standard dairy formula would need, otherwise pellets come out too soft and crumble during handling.

Line configuration: hammer mill, mixer, conditioner, pellet press (ring die, 10mm pellets — larger diameter typical for dairy cattle feed compared to poultry), pellet cooler, and a crumbler for a portion of the output that goes to younger stock on the same farm operation.

During the first week of production runs, output has been averaging around 13-14 t/h — slightly below the 15 t/h rated capacity, which the buyer’s operations team attributes to still-evolving operator familiarity with the conditioner settings for the PKE-heavy formula. RICHI’s commissioning engineer, who remains on-site for another few days, expects full rated output once conditioner steam settings are finalized — likely within the next two to three production days.

Foundation construction has started at a site in the Poltava region of Ukraine, where a 7 t/h wheat straw pellet manufacturing plant ordered from RICHI Machinery will be installed once equipment arrives.

Wheat straw is abundant in this part of Ukraine — agricultural residue management has become more of a focus in recent years as farmers look for additional revenue streams from what used to be burned or left in fields.

The equipment package includes a straw bale breaker (straw typically arrives baled from the field, and bales need to be broken apart and fed evenly before any further processing), a hammer mill, ring die pellet mill configured for straw’s lower bulk density compared to wood, and a pellet cooler with extended residence time — straw pellets, in our experience, take slightly longer to stabilize after pressing than wood pellets do, something related to the wax content in straw’s outer layer.

Target pellet diameter is 8mm for the export biomass fuel market — straw pellets from this region often end up supplying biomass power plants in parts of Western Europe during winter months when demand peaks.

A note on the foundation work: the buyer’s contractor raised a question about vibration isolation for the pellet mill’s foundation, since the building also houses an office area on a mezzanine level above part of the production floor. RICHI’s engineering team provided supplementary foundation drawings with additional isolation pad specifications to address the concern — not a standard part of the original drawings, but a reasonable addition given the building layout.

Equipment fabrication is proceeding in parallel with the foundation work, and the buyer expects both to be ready around the same timeframe, roughly 6-8 weeks out.

After several days of trial production, a 3.5 t/h olive pomace pellet line installed by RICHI Machinery at a facility in Andalusia, Spain, has produced its first batches of finished pellets meeting target specifications.

Olive pomace — the solid residue left after oil extraction — is a tricky material. It arrives wet (often 50-65% moisture straight from the olive oil mill, depending on whether it’s two-phase or three-phase extraction residue) and contains residual oil content that actually helps pellet binding but can also cause issues with equipment if not managed.

The dryer here is sized larger than what you’d typically see for a 3.5 t/h wood pellet line of similar throughput — pomace needs aggressive drying, and RICHI’s three-pass drum dryer configuration was selected specifically because single-pass dryers struggled with pomace’s tendency to clump during drying, based on feedback from similar installations.

Finished pellets came out at 8mm diameter, targeted for the local biomass heating market — Spain has a growing residential and commercial biomass boiler sector, particularly in areas with strong olive oil production where pomace pellets are viewed as a “waste valorization” product with both environmental and economic appeal to buyers.

During trial runs, the residual oil content (around 3-4% in this particular batch of pomace) actually helped pellet durability — durability test results came back above 96%, better than some pure wood pellet batches RICHI has tested with similar equipment.

One adjustment made during commissioning: the cooler’s airflow was increased slightly because the oil content was causing pellets to retain heat longer than expected, and the buyer noticed some pellets were still warm to the touch after the standard cooling cycle. A simple fan speed adjustment resolved it.

The facility is now moving toward continuous operation, with the buyer planning to begin commercial sales within the month.

Eight tons per hour. That’s the rated capacity of the goat manure organic fertilizer granulation line currently making its way to a farming cooperative region in Morocco’s Atlas foothills, where goat herding is one of the dominant agricultural activities.

The project came about somewhat differently than most RICHI deals — it’s backed by an agricultural development program aiming to give a cluster of smaller herding operations a shared processing facility rather than each running their own. Goat manure on its own is relatively dry compared to cattle or pig manure (often 40-50% moisture when collected), which actually simplifies the dryer sizing somewhat.

Equipment going out: a manure crusher/pre-treatment unit, mixer for blending in a small percentage of rock phosphate (locally sourced — Morocco has significant phosphate reserves, so this was an easy addition to the formula), drum granulator, dryer, cooler, and screening unit with a returns loop for oversized granules.

Pellet size is 3mm, intended for application on olive groves and cereal crops in the surrounding farmland — both major crops in the region.

What’s interesting about this one: the cooperative structure means the equipment needs to handle somewhat inconsistent feed rates, since manure collection volumes vary week to week depending on which member farms are delivering. RICHI’s mixer and granulator sizing included extra buffer capacity in the hopper design specifically to absorb these fluctuations without requiring constant operator adjustment.

Shipping documents were finalized this week; the equipment is currently in transit to the port for loading, with sea freight to follow shortly after.

A specialized shrimp feed production line, capacity 1.5 t/h, has been ordered by an aquaculture feed operation on Ecuador’s coastal region — the contract was finalized following several weeks of formula and equipment discussions.

Shrimp feed is unforgiving in terms of equipment requirements. Pellets need to sink slowly and hold together in water for extended periods — shrimp are slow, deliberate feeders compared to fish, picking at pellets over hours rather than minutes. If the pellet disintegrates too fast, feed conversion ratios suffer and water quality degrades from dissolved organic matter.

This requires steam conditioning before pelletizing (longer conditioning time than typical fish feed) and a pellet press configuration with a higher compression ratio die to achieve the density needed for water stability. The line includes a fine grinder (shrimp feed ingredients need finer particle size than most livestock feeds — typically under 250 microns for key components), a conditioner with extended retention time, the pellet press, and a counter-flow cooler.

Formula base includes fish meal, soybean meal, wheat flour as a binder component, and a vitamin-mineral premix specific to shrimp nutritional requirements — squid meal is also part of the buyer’s formula, which adds an attractant quality but also affects how the mix flows through the conditioner (it’s slightly oilier than standard formulas).

Pellet diameter is small — 1.8mm, sized for juvenile to sub-adult shrimp depending on the farm’s stocking stage.

RICHI’s technical team flagged during the proposal stage that the squid meal content would need conditioner steam pressure adjustments beyond standard settings, and recommended the buyer budget for a slightly longer commissioning period — about 3-4 extra days — to fine-tune conditioning parameters against actual water-stability test results rather than relying on generic settings.

Fabrication is underway, with shipment targeted for approximately 8 weeks from contract signing.

A complete layer (egg-laying poultry) feed production line with 8 t/h capacity has arrived at its destination in the Nile Delta region of Egypt, and unloading at the buyer’s facility began this week.

Egg-laying hen feed has its own quirks compared to broiler feed — calcium content needs to be higher (for eggshell formation), and the pellet hardness has to be moderate, not too hard, because layer hens are typically older birds and overly hard pellets can affect feed intake in some flocks.

The formula the buyer is running includes corn, soybean meal, limestone (a major component here — layer feed often runs 8-10% limestone by weight, far more than broiler formulas), and a vitamin-mineral premix dosed via a separate small-batch system.

Equipment list includes a hammer mill for grinding corn and other grains, a batch mixer, the pellet press itself (ring die, 3mm pellet diameter — small diameter is typical for layer feed since hens peck rather than gulp), pellet cooler, and a crumbler unit that breaks some of the pellets down into crumb form for younger pullets in the same flock rotation.

The limestone content actually changes die wear characteristics noticeably — it’s abrasive in a different way than fiber-heavy ingredients. RICHI specified a die with a slightly modified compression ratio for this order based on the buyer’s formula sheet, which they shared during the proposal phase. Good thing too, since a standard broiler-spec die would’ve shown wear issues within the first couple months on this formula.

Installation is expected to begin once the buyer’s electrical contractor completes panel work, likely within the next two weeks.

RICHI Machinery has signed a contract for a 5 t/h RDF (Refuse Derived Fuel) pellet production line destined for a waste management facility in northern Italy, part of a broader push by the region to divert processed municipal solid waste from landfills toward cement kiln co-firing.

RDF pelletizing is messy work, frankly. The feedstock — pre-shredded and sorted municipal waste, mostly paper, plastic film, and textile fractions after metals and glass removal — is inconsistent by nature. No two loads are identical.

The line design accounts for this with a heavy-duty shredder/refiner stage ahead of the pellet press, plus a flat die pellet mill rather than ring die — flat dies handle the abrasive, variable-density RDF feedstock with less wear concentration in our experience, though throughput is somewhat lower per unit of installed power compared to clean biomass.

Pellet diameter target is 10mm, density specification set by the cement plant’s burner requirements rather than any standard pellet quality scheme — RDF pellets for kiln fuel don’t need to meet residential heating standards, just consistent calorific value and a size that flows through the kiln’s feed system without bridging.

No dryer is included in this scope; the buyer’s sorting line already controls moisture to an acceptable range before the material reaches RICHI’s equipment.

Manufacturing is scheduled to begin within two weeks. Given the contract includes a performance guarantee clause around throughput under variable feedstock conditions, RICHI’s team has requested feedstock samples be shipped ahead of fabrication for die calibration testing — a step that adds roughly three weeks to the timeline but reduces commissioning risk substantially.

A 12 t/h pig manure organic fertilizer pellet production line supplied by RICHI Machinery has reached completion and entered trial operation at a swine farming complex in the state of Mato Grosso.

Brazil’s pig farming sector generates enormous volumes of manure, and regulatory pressure around waste management has been pushing operators toward granulation rather than simple land application — granulated fertilizer is easier to transport, store, and sell to crop farms in other regions.

The process here begins with anaerobic digestion residue (the buyer already had a biogas system in place), which arrives at the granulation line at around 60% moisture. RICHI’s scope was the downstream granulation: drum granulator, rotary dryer, cooler, and a rotary drum screener that separates finished pellets from oversized clumps that get returned to the granulator.

Final pellet size is 2-4mm, formulated with the buyer’s own organic carbon additives blended in at the mixing stage before granulation — RICHI didn’t supply the additive formula, just the equipment that handles the blended input consistently.

One challenge during commissioning: ambient humidity in Mato Grosso during the wet season is high enough that the dryer’s exhaust system needed a minor adjustment to the air-to-material ratio. RICHI’s commissioning engineer made the adjustment on-site over about two days of testing.

The plant is now producing roughly 9-10 t/h consistently during testing, with full 12 t/h rated capacity expected once the buyer finishes calibrating their own upstream digestate feed rate — RICHI’s portion of the equipment is performing at spec.