NEWS

Recently, RICHI signed a 10 t/h straw pellet mill line project with a large agricultural product company in Kazakhstan. The project invested US$650,000, using the existing factory area and buildings to purchase production equipment such as crushers, granulators, fans, and forklifts for production. After the project is completed and reaches production, it will have an annual production capacity of 80,000 tons of straw biomass pellets.

Our customized production process for customers is as follows:

1. Raw materials

The raw materials of this straw pellet mill plant project come from wheat straw, crop straw, corn straw, soybean straw, peanut straw, waste formwork, etc. from surrounding rural areas. The purchased and bundled straw is transported to the factory area and temporarily stored in the raw material warehouse in the project area. The purchased bales of straw are delivered to the raw material warehouse through loaders, forklifts, etc., and are manually loaded and unloaded onto the conveyor. The straw conveyor adopts a closed structure. Some raw materials with higher moisture content will be dried in the drying field before use.

2. Crushing

Wheat straw, crop straw, corn straw, soybean straw, peanut straw, and waste templates are crushed by a crusher. After crushing, they can be granulated. The raw materials after crushing are less than 5mm.

3. Granulation and molding

The extrusion pellet machine is a key equipment in the turnkey pellet plant. This equipment can be used for different raw materials such as rice and wheat straw, sawdust, corn straw, soybean straw, cotton straw and peanut shells, and the equipment operates stably. The density of processed pellet fuel can reach 0.7 to 1.4 tons/cubic meter. The crushed materials are transported to the silo of the extrusion pellet machine through a closed feeding dragon. The silo is connected to the feeding chamber. Under the joint action of the feeder and scraper, the material is evenly spread on the ring die, and then the material is extruded.

Entering the die hole, the material undergoes processes such as forming and shape retention in the die hole. Due to the increase in pressure in the granulator, the particles themselves deform and flow plastically, and generate a large amount of heat under the action of friction, causing the lignin contained in the raw materials to soften and the adhesive force to increase. The softened lignin and the inherent properties in the biomass. The combined action of cellulose gradually shapes the biomass.

After a certain period of time, it is extruded in a cylindrical shape. The rotating cutter cuts the material into a cylindrical shape and sends it out through the discharge port. This project does not add binders during the compression molding process.

4. Cooling

The temperature of biomass straw pellet fuel is as high as 80-90°C during granulation and discharging. The structure is relatively loose and easily broken. It must be cooled by an air cooling system and cooled to normal temperature before being bagged and stored. It is sent to the cooling machine through the belt conveyor for cooling. The moving chain plate drives the particles to move. There is an air inlet at the lower part and a fan at the upper part. The cooling is completed in 2-3 minutes. The cold sealing process is completed inside the pellet machine. The pellet machine is closed and does not produce dust.

5. Packaging and storage

This design uses a packaging conveyor for measurement, tape packaging, and delivery to the finished product warehouse.

Recently, news came from Turkey 12 t/h organic fertilizer production line project. At present, the project has completed land acquisition, office facilities, staff dormitories, planning approval, project approval, environmental assessment, geological exploration, factory design and other related preliminary preparations. The fertilizer registration certificate application, workshop construction and equipment customization are in progress, and the factory construction is expected to be completed by the end of August 2024; the installation, commissioning and production trial operation of equipment and facilities will be completed by the end of November 2024.

This is our first organic fertilizer granule processing project in Turkey. The project company is a well-known local fertilizer company. Its main business is the production, processing and sales of organic fertilizers, water-soluble fertilizers and other fertilizers, realizing the recycling of agricultural resources and promoting ecological agriculture. healthy growth.

The project is carried out in two phases. The first phase invested US$420,000 to build a bio-organic fertilizer production line with an annual output of 20,000 tons; the second phase completed the project planning and construction tasks – an annual output of 45,000 tons of organic fertilizer granules.

On May 6, RICHI engineers arrived at the Ecuador organic fertilizer production line project site and will soon begin installation guidance. According to the current construction status of the organic fertilizer processing plant project, RICHI engineers reported the current organic fertilizer pellet mill plant project construction progress to RICHI headquarters.

Up to now, the project has completed site leveling and factory frame construction, production equipment has been purchased and transported, and fermentation tanks, conveyor belts and other equipment are being installed. The project is expected to be completed and put into use before the end of July.

Organic fertilizer production mainly uses animal manure, biogas residue, straw, etc. as raw materials, and does not contain any chemical components. The main substance in organic fertilizer is organic matter, which can improve the physical, chemical and biological properties of the soil, mature the soil, fertilize the soil, and improve soil fertility. The absorption performance, cushioning performance and stress resistance performance.

After the organic fertilizer factory project is completed, an interest linkage mechanism will be established with local farms and orchards. The special fertilizer produced by the organic fertilizer processing plant will be sold to local users at a price lower than the market price according to the same nutrient content standards. It can save management costs from the source, promote efficiency and increase income, and can also effectively control the amount of fertilizer application, reduce pollution to soil and water sources, and ensure soil fertility.

Recently, the Austrian functional organic matter carrier fertilizer production project with an annual output of 40,000 tons, undertaken by RICHI, is about to be put into operation. The manure pellet mill plant project is supported by RICHI organic fertilizer granulation technology. It uses original sheep manure from local and surrounding areas as the main raw material and focuses on leading industries such as vegetables and fruits to produce a series of plant nutrition functional organic fertilizers.

Sheep manure is regarded as a high-quality and environmentally friendly organic fertilizer. Sheep manure contains many nutrients and is easily decomposed and can be absorbed and utilized by crops. Sheep manure can improve the soil structure and is a natural green fertilizer that is safer than heavy metal fertilizers. Sheep manure can not only enhance soil fertility, relieve soil pressure, reduce the damage of light and heat to the soil in high temperature environments, but also promote land recycling.

This functional organic matter carrier fertilizer can not only improve soil, balance nutrients, and reduce pests and diseases, but also improve the quality and yield of agricultural products and increase farmers’ income. (Maybe you are interested in our product: goat and sheep manure pellet machine)

Many old customers of RICHI know that RICHI has exported many animal feed production plants to Uzbekistan, covering various types of feed processing such as poultry, livestock, and aquatic products. As of May 2024, the number of production lines exported by RICHI to Uzbekistan has reached 28. Based on its huge market share in Uzbekistan, RICHI has an excellent brand reputation locally.

As one of the major feed processing markets in the CIS countries, Uzbekistan has gathered many agricultural and animal husbandry feed companies and the competition is fierce. Only by maintaining good feed quality, improving employee skills, and strengthening technological innovation can we stand out and better achieve healthy and sustainable development of the enterprise.

RICHI, as a comprehensive system service provider that creates lifelong value for customers, not only provides customers with stable and reliable feed mill equipment, storage equipment and complete system projects, but also attaches great importance to the cultivation of the skills of feed enterprise employees and the management of equipment and processes after project delivery. promote.

In order to better serve partners in Uzbekistan, after arriving in Uzbekistan on May 15, the RICHI expert team visited a 15t/h poultry feed factory, a 10-ton livestock feed factory, and a 5-7-ton chicken feed factory, 10-ton compound feed plant, 3-ton aqua feed plant, etc., provide them with systematic training to help them solve pain points and difficult problems in production operations and improve the company’s production efficiency.

The RICHI expert team conducted in-depth communication with factory managers based on the actual situation of each enterprise, fully understood the problems encountered by employees in the daily production and operation process, as well as the improvements they wanted, and provided corresponding solutions to these needs. program and a strong learning atmosphere. In addition to theoretical knowledge, the on-site teaching in the workshop has greatly improved the students’ participation. Through face-to-face guidance, step-by-step operation, and one-on-one Q&A, everyone’s ability to use and maintain various animal feed equipment has been further improved.

RICHI’s thoughtful and professional service attitude has won unanimous recognition from customers. Feed mill employees have expressed that they deeply feel that RICHI Machinery attaches great importance to customer development and pursues product quality and technological innovation. This training has enabled them to grow rapidly. Over the years, RICHI has been insisting on using high-standard animal feed plant machinery, processes, and technologies to help customers achieve higher quality and more efficient production operations. It also adheres to the customer lifelong service model to create lasting benefits for the majority of complete feed mill plants!

Summer is the peak period for feed production, and the hot environment has a great impact on the efficiency of high-intensity work of equipment. How to promptly detect and improve problems and maintain stable feed production under high temperature conditions has always been the focus of Afghan customers.

Recently, a RICHI expert team visited the site of a 10-15t/h animal feed factory in Afghanistan and provided training services to help it solve difficult problems in production and operation and improve the efficiency of the customer company.

We have built two large-scale projects for this Afghan customer. This training was mainly carried out for one of the fully automatic livestock and poultry feed plants. It focused on discussing the existing problems in the feed plant and the actual problems discovered by the RICHI expert team on site, and provided system solutions are provided and the classroom atmosphere is strong.

With their rich practical experience and in-depth process analysis, the RICHI expert team revealed their profound knowledge of feed equipment from the principles, operation and production capacity improvement of crushers and granulators, to even the explanation of scraper angle adjustment. accumulation. Such professional ability and attitude of striving for excellence deeply impressed the feed factory employees.

Customers of this project spoke highly of this training: This RICHI training was very timely, efficient, and very effective, allowing employees to further improve their ability to use and maintain various production equipment. They hope to continue to cooperate with RICHI in the future. Win-win.

RICHI Machinery has always adhered to the corporate mission of “cooperating sincerely to create a better future”, providing customers with professional and systematic services, constantly improving customer value, and helping partners succeed.

The main structure of the harmless treatment of livestock and poultry manure and annual production of 100,000 tons of organic fertilizer projects undertaken by RICHI for a large breeding farm in the United States has been basically completed. !

The entire organic fertilizer production project construction includes RICHI patented technologies:

1. Automatic feeding system;
2. Fermentation system;
3. Double-belt batching scale (accuracy 5‰);
4. Organic fertilizer pellet mill (forming rate up to 90%);
5. Dryer (save 30% of heat energy consumption);
6. Cooling machine (increase cooling efficiency by 30%);
7. Wind network system (reducing dust emissions by 60%), etc.

This modern intensive organic fertilizer factory fully embodies the design concept of “energy saving, intelligence and environmental protection”. It has advanced process design and fully automated complete equipment, which can effectively reduce pellet mill plant operating costs, increase production capacity, and comprehensively enhance the competitiveness of customer products.

Recently, RICHI successfully signed the “Indian corn straw bio-pellet feed production line project”. The project has completed the preliminary production line process design and layout design, and is about to begin civil engineering. The project is expected to be put into production in June 2025. With an investment of US$960,000, this project will process and produce 110,000 tons of full-price biological pellet feed annually.

This project is a comprehensive processing and recycling project of corn straw. The main construction content of the project includes: planning to cover an area of about 20 acres, constructing standard factory buildings and office buildings, staff dormitories, heating, water supply, power supply, gas supply facilities, sewage treatment, fire protection, duty rooms and other ancillary infrastructure; completed crop corn straw pellet production line.

The project is located in a major grain county in India. Wheat, corn and other food crops are grown all year round, which can provide sufficient raw materials for the construction of the compound feed mill project. With the rapid development of India’s animal husbandry industry, the demand for forage is increasing year by year.

As the most widespread and cheapest forage crop, corn straw bio-pellet feed is small in size, has low moisture content, and is easy to package. It is easy to store, transport and fireproof; it is not easy to deteriorate and is easy to feed. Complete compound biological pellet feed can be used as commercial feed for large-scale farmers. This feed is fed to cattle, sheep, and pigs, which not only does not increase costs, but also increases benefits due to increased feed nutrients, changes in feed formula, and improved labor productivity.

The raw materials are converted on-site to reduce production costs. In addition, there are currently no relevant local companies engaged in this type of processing business. Therefore, the project has broad market prospects. At the same time, project implementation can enjoy local support policies in terms of land use, factory construction, finance, equipment purchase, etc. According to the construction status of the project, it is estimated that the construction period of the project will be about 1 year and the investment return period will be about 3 years.

Thailand’s agricultural development trend is good. Animal husbandry is an important part of agricultural development, but there is still a large gap in feed production. As a major agricultural and forestry economic planting area, Thailand has high crop yields and many additional products. The construction of feed processing and production projects can not only effectively increase the use of crops and increase farmers’ economic income, but also promote market integration and provide high-quality feed.

On May 17, 2024, RICHI Machinery successfully signed a cooperation agreement with an old feed factory in Thailand to build a bio-compound feed factory with a trial production of 15 tons. The project covers an area of 10 acres.

The main construction contents of the Thai biocompound feed processing project undertaken by RICHI include: building a new animal feed production plant, building factories, raw material warehouses and supporting ancillary facilities.

Wood chip drying is currently the main way to reuse wood chip resources. The dried wood chips can be made into fuel, artificial boards, wooden pallets, etc., with high economic value and large market demand. Recently, the installation and commissioning of the wood chip dryer equipment customized by Polish customers has been completed. It is used for wood chip drying and resource recycling, and promotes the development of the local wood chip resource economic industry chain system.

This drying system is customized by RICHI according to user production requirements. The entire drying production line is reasonably designed, with relatively low investment costs and easy and fast installation.

RICHI arranges dedicated on-site technical guidance to provide customers with professional and fast wood chip drying production line construction services. Overcoming the impact of the environment and weather, the project construction was completed as scheduled, and the entire production line was realized for joint testing.

At the same time, it has the conditions to be put into operation. It has now been put into production and has become a role model for local wood chip drying production lines.

RICHI customizes and supplies wood chip dryers and a complete set of supporting equipment for the production line. The equipment model, production capacity, heat source, etc. can be designed and configured according to the user’s production requirements, and provides free equipment installation and commissioning, technical guidance and other services. If you are also interested in our equipment, please feel free to contact us for professional technical support!