RICHI Machinery has engineered a precision 2 T/H activated carbon pellet production line for a leading environmental technology company in Osaka, Japan. The facility produces structured activated carbon pellets with controlled pore distribution for next-generation air purification systems in hospitals and semiconductor cleanrooms.

The manufacturing process utilizes Japanese-developed carbon synthesis technology combined with RICHI’s proprietary binder-free shaping systems. Each pellet undergoes microscopic channel engineering through specialized die designs, achieving unprecedented surface area-to-volume ratios of 2,800 m²/g.

The production line operates under ISO Class 7 cleanroom conditions with fully automated quality monitoring systems. The pellets enable 40% improvement in VOC capture efficiency compared to conventional granular carbon, positioning Japan at the forefront of indoor air quality technology for the 2025 Osaka World Expo infrastructure.

In North Carolina, USA, RICHI Machinery has commissioned a transformative 15 T/H swine manure organic fertilizer production line serving the world’s largest concentrated animal feeding operation. The facility processes 450,000 tons of liquid manure annually into three distinct pelletized products: slow-release field fertilizer, greenhouse growing media, and organic soil amendments.

The plant implements RICHI’s proprietary nutrient recovery system that separates nitrogen, phosphorus, and potassium streams for precision formulation. Advanced ammonia capture technology converts volatile nitrogen into stable ammonium compounds, increasing nutrient retention by 300% compared to conventional composting.

The $45 million project includes a dedicated rail loading facility shipping pellets to organic farms across the Midwest. Environmental impact assessments show complete elimination of nutrient runoff into watersheds while reducing greenhouse gas emissions equivalent to removing 12,000 cars from roads annually. This represents North America’s most advanced integrated manure management solution.

RICHI Machinery has delivered Northern Europe’s largest dedicated straw pellet plant in Jutland, Denmark, with a 25 T/H capacity processing wheat and barley residues. The facility supplies standardized straw pellets to Denmark’s rapidly expanding district heating network, replacing imported wood pellets.

The production line features RICHI’s specialized straw pre-treatment technology including silica reduction systems and advanced fiber softening units. The plant’s integrated torrefaction module creates two product streams: premium heating pellets for residential use and industrial-grade bioenergy pellets for power plants.

Located adjacent to Denmark’s largest agricultural cooperative, the plant processes 200,000 tons of straw annually from within a 50-kilometer radius, creating Europe’s most localized industrial biomass supply chain. The project has generated 85 permanent rural jobs while providing farmers with stable additional income from previously undervalued agricultural residues.

RICHI Machinery has partnered with New Zealand’s leading agricultural consortium to establish a 6 T/H sheep manure organic fertilizer pellet plant in Canterbury. The facility processes pelletized sheep waste from free-range farms into premium organic fertilizer specifically formulated for the country’s lucrative kiwifruit and wine grape industries.

The production system features RICHI’s gentle thermal processing technology that preserves beneficial microorganisms while eliminating pathogens. A unique pellet coating system applies marine-sourced biostimulants and trace minerals, creating region-specific formulations for different soil types across New Zealand’s growing regions.

The plant’s innovative odor-control system utilizes indigenous fern extracts, making it the country’s first urban-edge organic processing facility with zero odor complaints. With 80% of production pre-sold to organic vineyard and orchard operators under five-year contracts, this project demonstrates how specialized pellet engineering can create premium agricultural inputs for high-value export markets.

In Punjab, India, RICHI Machinery has delivered a groundbreaking 10 T/H cow dung organic fertilizer production line that processes 300 tons of raw manure daily from cooperative dairy farms. The plant converts raw cattle waste into premium-grade organic fertilizer pellets through an integrated biodrying and precision pelleting system.

The facility features RICHI’s patented aerobic fermentation technology that reduces processing time from 60 days to just 14 days while maintaining nutrient integrity. The pelletizing line incorporates mineral enrichment stations adding rock phosphate and neem cake for pest-resistant properties, creating India’s first standardized organic fertilizer meeting EU and USDA certification standards.

The project has established a novel cooperative model where 2,500 small dairy farmers receive monthly payments for manure supply while purchasing finished pellets at 40% below market rates. This circular economy initiative is projected to replace chemical fertilizers across 50,000 hectares of farmland annually, setting new standards for agricultural sustainability in South Asia.

RICHI Machinery has successfully commissioned South America’s first industrial-scale paper cat litter pellet plant in São Paulo, Brazil. This innovative 8 T/H facility transforms recycled office paper and cardboard waste into ultra-absorbent, flushable cat litter pellets, addressing the region’s growing demand for sustainable pet products.

The production line features RICHI’s specialized low-temperature pulping system that preserves paper fiber integrity, coupled with dual-stage extrusion technology creating a unique porous pellet structure. The plant implements proprietary antimicrobial treatment during conditioning, eliminating the need for chemical additives while ensuring 99.7% bacterial reduction.

With an annual capacity of 12,000 metric tons, the facility sources raw materials from municipal recycling programs across Brazil’s major cities. The pellets’ rapid-dissolving characteristics have already captured 30% of Brazil’s premium cat litter market within six months of operation. This project demonstrates how waste paper valorization can create high-value products while reducing landfill pressure in developing economies.

Dutch horticultural giant GroenTech has inaugurated a 6 T/H specialty horticultural pellet plant featuring RICHI’s tailored processing solutions. The facility produces standardized peat-alternative pellets from recycled green waste, coconut coir, and structured clay particles.

The production line incorporates RICHI’s patented moisture profiling system that creates differential absorption zones within each pellet. This technology enables optimized root development and water management for high-value greenhouse crops.

All equipment was manufactured in RICHI’s Chinese facilities and shipped through Rotterdam port within 45 days. The plant currently supplies leading tomato and orchid growers across the European Union, demonstrating how advanced pellet engineering can drive sustainable agricultural innovation.

A 4 T/H soil amendment pellet production line designed by RICHI Machinery has transformed agricultural practices in Kenya’s Rift Valley region. The plant converts volcanic rock powder, composted crop residues, and beneficial microorganisms into balanced soil conditioning pellets.

The innovative formulation includes controlled-release mycorrhizal fungi encapsulated within the pellet matrix. RICHI’s gentle pelleting technology preserves microbial viability while achieving optimal disintegration rates for field application.

Supported by UN agricultural development funds, the project serves 5,000 smallholder farms with sustainable alternatives to chemical fertilizers. The modular plant design allows for future capacity doubling as demand grows across East Africa. This initiative exemplifies RICHI’s commitment to technologically appropriate solutions for developing economies.

RICHI Machinery has delivered a specialized 3 T/H air filtration pellet production line to a chemical manufacturer in Ulsan, South Korea. The plant produces structured activated carbon composite pellets impregnated with potassium iodide for heavy metal capture in industrial air scrubbers.

The proprietary process combines coconut-shell activated carbon powder with ceramic binders through RICHI’s dual-stage conditioning and extrusion systems. Each pellet undergoes precision grading to achieve uniform gas flow characteristics crucial for filtration efficiency.

The project included a comprehensive R&D phase where RICHI engineers developed custom die configurations to achieve optimal pore structure. The pellets are now supplied to semiconductor manufacturing facilities across East Asia, representing a technological breakthrough in high-value industrial pellet applications.

British Columbia’s largest wood pellet producer has partnered with RICHI Machinery to install a 15 T/H sawdust pellet manufacturing plant, increasing their total capacity by 60%. The facility processes mixed softwood sawmill residues into EN Plus A1-grade heating pellets for European residential markets.

The project features RICHI’s MZLH768 super-heavy-duty pellet mills equipped with tungsten-carbide reinforced ring dies for processing abrasive conifer species. Advanced dryer technology utilizing biomass-fired thermal oil systems ensures 40% lower carbon emissions compared to conventional gas drying.

Notably, the installation was completed during the region’s harsh winter through prefabricated modular construction. The expansion solidifies Canada’s position as a global wood pellet leader while demonstrating RICHI’s capability to execute complex projects in challenging climates.