Biomass Crop Wood Fuel Pellet Line in Spain

Biomass Crop Wood Fuel Pellet Line in Spain

The biomass crop wood fuel pellet line in Spain gives a regional biomass collector a 2 T/H route for qualified dry timber offcuts and agricultural straw. The customer needs a saleable industrial fuel blend that fits an existing 700 m² workshop and a small operating team.

RICHI connects material preparation, one pellet mill and controlled finishing in this biomass pellet production line. The fuel pellet plant has a 4,800-tonne annual operating basis, with purchasing limits and buyer specifications defining which materials enter production.

capacity

investment

location

project type

The customer works with timber workshops and agricultural suppliers in central Spain. Solid-wood offcuts need size reduction, while straw needs binding removal and fibre cutting. Separate coarse-preparation duties deliver a more consistent feed to the shared biomass pellet production line.

The biomass crop wood fuel pellet line in Spain brings those supplies into a controlled production programme. The customer’s commercial offer is a documented industrial blend, delivered at an agreed moisture, pellet size and packing weight. Its value rests on consistent lots and practical delivery arrangements.

Operating itemProject basis
Finished pellet duty2 T/H
Net production time8 hours/day
Working days300 days/year
Annual product basis4,800 tonnes
Covered workshopApproximately 700 m²
Operating teamFour production positions plus two shared support roles
Product8 mm industrial fuel pellets

The biomass pellet plant uses a staffed working window that includes feeding preparation, breaks, inspections and changeovers around the eight net hours. The six-person team coordinates operating duties and support coverage to keep those activities within the daily schedule.

The biomass crop wood fuel pellet line in Spain is rated at cooled, screened product condition. Gross press discharge and rejected material are tracked separately from saleable pellets.

MaterialQualified supply basisIntake requirementPreparation
Timber offcutsAround 2,000 tonnes/year available to the programmeUntreated solid wood from identified suppliersChip bulky pieces; remove foreign objects
Crop strawAround 3,000 tonnes/year available to the programmeDry, clean bales or prepared fibreRemove bindings and cut long fibre

Production draws from those available supplies according to the approved blend and orders. Around 5,000 tonnes of accepted material at an approximately 12% average moisture supports the 4,800-tonne product basis, allowing for the selected moisture change and a modest handling-loss allowance.

The biomass pellet press receives a controlled particle and moisture condition. Painted timber, glued board, demolition mixtures, plastic and soil-rich material are outside the accepted blend. A dry biomass pellet production line depends on supplier control as much as the machinery inside the workshop.

Main dutyEquipmentQuantitySelection basis
Bulky timber preparationCompact chipper122 kW main drive; suitable for the accepted offcut dimensions
Straw preparationBale opener and cutter115 kW main drive for the selected fibre duty
Final grindingBiomass hammer mill155 kW main drive
FormingBiomass Pellet mill, MZLH5201132 kW main drive; selected 2 T/H duty
Product finishingCounterflow cooler and grading screen1 setMatch the formed product flow
PackingWeighed bagging and sealing1At least 2 bags/minute at 25 kg

One suitable pellet mill meets the forming requirement. The biomass crop wood fuel pellet line in Spain shares the final grinder and finishing equipment while keeping the two coarse preparation duties appropriate to their materials.

This dry biomass pellet production line has no thermal dryer within its equipment scope. Moisture checks protect the accepted dry-input specification, and wetter deliveries are held for a separate treatment decision before production.

The approximately 700 m² covered allocation provides 300 m² for processing, 220 m² for receiving and ingredient stock, 140 m² for finished product and 40 m² for services. Working and maintenance aisles are included in these allocations.

The wood pellet production line arrangement places the bulky offcuts and straw near their preparation machines. Qualified fine material takes a bypass where its size already suits the downstream duty. The press remains accessible for die and roller servicing, and the finished stock is protected from incoming material dust.

Longer-term seasonal straw stock uses suitable separate storage. The workshop buffer serves the daily production flow, leaving working space available for receiving, machine service and finished-product movement.

Check and identify incoming lots

Staff record supplier, material type, moisture and contamination condition. Qualified timber and straw remain separate until the selected blend is prepared.

Prepare bulky wood and baled fibre

The chipper reduces accepted timber pieces. The straw opener removes bindings and feeds the cutter. Suitable prepared material bypasses the relevant coarse machine.

Grind and meter the blend

The common hammer mill brings the material to the trial-established particle distribution, typically within a 2–5 mm preparation range for the selected product. Metered feeding maintains the approved timber-to-straw composition.

Form in the single ring-die press

The biomass fuel pellet machine receives a stable prepared feed. Moisture adjustment, die geometry and feed rate follow the approved material trials. Capacity acceptance uses the product blend and diameter that the customer intends to sell.

Cool and grade before storage

The counterflow cooler removes heat before the screen separates fines. Clean compatible fines follow an identified return route; contaminants and suspect residues stay outside production.

Pack against the customer’s order

Cooled pellets enter weighed bags or the agreed bulk format. Each dispatch retains its product identity and test information.

The product basis is 8 mm diameter and an approximately 10–30 mm length range, with a finished-moisture target at or below 10%. Bulk density, durability, fines, ash, heat value and relevant fuel chemistry are checked against the buyer’s specification.

The biomass crop wood fuel pellet line in Spain produces an agricultural-and-wood industrial blend. Straw influences combustion and ash behaviour, so the receiving boiler must be suitable for that fuel. A wood-only domestic pellet range would require its own eligible feedstock and product qualification.

Dust extraction serves coarse preparation, grinding, transfer and grading. Enclosed conveying and accessible cleaning points help the small team keep the accepted material separate from sweepings and rejected contamination.

The connected electrical basis is 260 kW, covering the 22 kW wood preparation drive, 15 kW straw preparation, 55 kW grinder, 132 kW pellet drive and supporting equipment. Installed load is distinct from average operating demand.

An electrical planning allowance of around 480 MWh/year corresponds to approximately 100 kWh per tonne at the annual product basis. Metered demand will depend on the blend, operating sequence and preparation hours.

The biomass crop wood fuel pellet line in Spain has no thermal drying duty. Water provision covers welfare, selected cleaning and small measured conditioning additions where trials call for them. Lot-based moisture checks keep the dry preparation and forming stages within their approved operating conditions.

The biomass pellet project scope connects the raw-material requirements to the machinery positions, connection points and operator tasks. RICHI prepares equipment and layout information so the customer’s local civil and electrical teams can work to the same installation plan.

Material trials establish the prepared feed and die selection. Installation guidance, commissioning support and training cover routine feeding, product checks, cleaning and wear-part servicing. The customer receives a process organised around the materials it can actually buy and the fuel product it can supply.

Machinery is packed by process area, with heavy assemblies identified for lifting. The customer confirms unloading space, workshop openings, foundation readiness and electrical connections before arrival.

A suitable Spanish sea gateway and onward road route are selected against the freight booking and cargo dimensions. Delivery timing follows the confirmed logistics programme and site readiness. The biomass crop wood fuel pellet line in Spain can then be assembled in the order needed for preparation, forming and product acceptance.

Investment itemBudget
Equipment costUSD 112,000
Total project investmentUSD 185,000

The equipment budget includes wood and straw preparation, grinding, one pellet mill, cooling, screening, conveying, packing, extraction and controls. The project total also allows for freight, local installation, foundations, electrical work, workshop adaptation, commissioning and contingency.

The biomass crop wood fuel pellet line in Spain uses existing premises. New land, extensive new construction, seasonal storage outside the selected site scope and recoverable taxes are outside this basis. Offers should be compared on the same accepted material condition and installation obligations.

A regional biomass pellet manufacturing plant works with identified suppliers and buyers within a practical delivery radius. Spain’s use of agricultural and woody biomass provides a relevant setting, while this customer’s actual supply and fuel specification determine its production programme.

Can one line handle both straw and timber?

Yes, within an approved blend and preparation specification. Separate coarse machines handle the different raw forms, followed by shared grinding and one forming train.

What happens when a supplier delivers damp straw?

The lot is held for assessment against the purchasing limit. The dry-input scope needs a separate treatment decision before wet material enters production.

Request Your Compact Pellet Layout

Send RICHI your material forms, moisture records, monthly quantities, workshop drawings and intended fuel specification. We can prepare a biomass crop wood fuel pellet line in Spain proposal with one matched press and a defined equipment and installation scope.

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Who we are

RICHI Machinery is one of the world’s leading suppliers of technology and services for the animal feed, aqua feed and pet food industries, also the largest pellet production line manufacturer in China.

Since 1995, RICHI’s vision to build a first-class enterprise, to foster first-class employees, and to make first-class contributions to society has never wavered.

In the past three decades, we have expanded our business to a wide range of areas, including animal feed mill equipment, aqua feed equipment, pet feed equipment, biomass pellet equipment, fertilizer equipment, cat litter equipment, municipal solid waste pellets equipment, etc.

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