10-15 T/H Ruminant Feed Production Line in Algeria

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Overview

Ruminant feed is a special feed designed and manufactured mainly for the nutritional needs of ruminants (such as cattle, sheep, horses, etc.). With the development of animal husbandry, the ruminant feed industry has become increasingly important. The global ruminant feed market has continued to grow in the past few years and is expected to exceed US$20 billion by 2025.

The Asia-Pacific region is the main market in the global ruminant feed market, accounting for more than 40% of the market and is expected to maintain strong growth in the next few years. With the continuous development of animal husbandry in Africa, Europe and North America, the ruminant feed market has also shown strong growth momentum in these regions.

Based on the development prospects of the ruminant feed industry, the client of this project decided to expand the animal feed mill plant nd add a ruminant grass feed production line with an output of 10-15 tons per hour. All the equipment of this production line is new, but no new silo system is built, relying on the existing storage silos. The project has 12 employees, with two shifts per day and 8 hours per shift.

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Construction content

This 10-15t/h ruminant feed production line in Algeria project covers an area of 2288.3 m2. The main construction content includes ruminant feed production line and related supporting facilities, and supporting water supply and drainage projects, power supply projects, fire protection facilities, etc. The northwest side of this project is the first phase finished product workshop, the southeast side is an open space, the northeast side is a meal square warehouse, and the southwest side is a road. The construction content is shown in the table below.

Type	Item	Area/Volume	Construction content
Main project	Ruminant workshop	144m2	Specifications: 12*12 color steel structure, 5F
Auxiliary engineering	Finished product workshop	800m2	Specifications: 20*44 color steel structure
	Raw material workshop	1344.3	/
	Corn silo	/	Relying on 2 original silos
	Meal receiving warehouse	/	Relying on 16 original square warehouses

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Product plan

The 10-15t/h ruminant feed production line in Algeria project produces 60,000 tons of ruminant feed annually. The final product can be packaged in bags or in bulk.

Serial number	Product name	Quantity (t/a)	Remarks
1	Ruminant feed	60000t/a	Bagged/bulk

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Raw materials and energy consumption

The main raw materials of this 10-15t/h ruminant feed production line in Algeria project are corn, alfalfa, rapeseed meal, fish meal, etc. The raw materials and energy consumption of this project are as follows:

Serial number	Raw material name	Annual usage (t/a)
Raw and auxiliary materials	Corn	30000
	wheat middlings	2400
	Rapeseed meal	3680
	Alfalfa	17700
	Bran	2400
	Fish meal	3000
	Oils and fats, methionine	410
	Molasses	410
Power	Electricity	140
	Water	274.596
	Steam	3200

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main equipment for ruminant feed production line in Algeria

This 10-15t/h ruminant feed production line in Algeria project uses complete ruminant feed production line equipment, including silos, crushing equipment, fully automatic batching equipment, granulating equipment, mixing equipment, conveying equipment, packaging equipment, screening equipment, cleaning equipment, dust removal equipment, etc. The list of main equipment used in this animal feed production line project is detailed in the table below.

Number	Equipment name	Model	QTY
Raw material receiving and primary cleaning system
1	Trestles	1.2m wide	1
2	Scraper	TGSS25	2
3	Trestles	2.4 Meter width	1
4	Special pulse dust collector for scraper	TBLMFa4	1
5	Permanent magnetic tube	TCXT25-K	1
6	Automatic sampler	TQYQ70	1
7	Pulse dust collector	TBLMFa6	1
Raw material receiving and primary cleaning section 2 (meal silo, calcium hydroxide powder silo)
1	Scraper	TGSS25	1
2	Scraper	TGSS25	1
3	Bucket elevator	TDTG50/28	1
4	Scraper	TGSS25	1
5	Trestle	1.2 Meter width	1
6	Scraper	TGSS25	1
7	Trestles		1
8	Special pulse dust collector for scraper	TBLMFa4	1
9	Scraper	TGSS20	1
10	Trestles	1.2 Meter width	1
11	Scraper	TGSS20	1
12	Trestles	/	1
13	Special pulse dust collector for scraper	TBLMFa4	1
14	Fan	/	1
15	Permanent magnet	TCXT25-F	1
16	Automatic sampler	TQYQ70	1
Raw material receiving and initial cleaning section (warehouse feeding)
1	Flat pulse dust collector	TBLMFa20-2000	1
2	Unloading pit, screen	2*3	1
3	Self-cleaning scraper conveyor	TGSS25	1
4	Self-cleaning magnetic plate	/	1
5	Self-cleaning bucket elevator	TDTG50/28	1
6	Special pulse dust collector for bucket elevator	TBLMFa4	1
7	Drum powder cleaning screen	SQLZ75*65*140b	1
8	Pulse dust collector	TBLMFa6	1
9	Scraper	TGSS25	1
10	Special pulse dust collector for scraper	TBLMFa4	1
11	Permanent magnetic tube	TCXT25-F	1
12	Automatic sampler	TQYQ70	1
13	Rotary distributor	TFPX.10-300	1
14	Pulse dust collector Dust collector	TBLMFa6	1
15	Permanent magnetic tube	TCXT25-F	1
16	Automatic sampler	TQYQ70	1
17	Rotary distributor	TFPX.4-300	1
18	Pulse dust collector	TBLMFa6	1
Crushing section
1	Crushing bin	100m³	4
2	Loader	SE130	1
3	Unloader	SE111	1
4	Buffer hopper	/	1
5	Unloader	SE111	1
6	De-stoned impeller feeder	SWLY30F	1
7	Crusher	SFSP112*30F	1
8	Silencer	φ400	1
9	Pulse dust collector	TBLMFa40-2000	1
10	Settling chamber		1
11	Closed air screw conveyor	SWLL20	1
12	Self-cleaning bucket elevator	TDTG36/28	1
13	Special pulse dust collector for bucket elevator	TBLMFa4	1
14	Automatic sampler	TQYQ70	1
15	Rotary distributor	TFPX.6-300	1
16	Pulse dust collector	TBLMFa6	1
17	Buffer hopper	/	1
18	Downloader	SE111	1
19	De-stoned impeller feeder	SWLY30F	1
20	Grain crusher	SFSP112*30F	1
21	Silencer	φ400< /td>	1
22	Fan	6-23-12No.6.3C	1
23	Duct top floor discharge	30 meters high	1
24	Pulse dust collector	TBLMFa40-2000	1
25	Settling chamber	/	1
26	Enclosed air screw conveyor	SWLL20	1
27	Self-cleaning bucket elevator	TDTG36/28	1
28	Pulse dust collector for bucket elevator	TBLMFa4
29	Automatic sampler	TQYQ70	1
30	Rotary distributor	TFPX.6-300	1
31	Pulse dust collector	TBLMFa6	1
Mixing process
1	Batching silo	225m³	18
2	Loader	SE130	18
3	Unloader	SE111	18
4	Outlet auger	TWLL32	4
5	Outlet auger	TWLL25	6
6	Storage auger	TWLL20	4
7	Storage auger	TWLL16	4
8	Pulse dust collector	TBLMFa6	1
9	Batching scale (1T/P)	PCS-10	1
10	Pneumatic hammer	BVP-40S	2
11	Batching scale (0.3T/P)	PCS-03	1
12	Air hammer	BVP-40S	1
13	Fixed small material feeding screen	STFZ75B	1
14	Rechecking scale	PCS-01	1
15	Dual-shaft paddle mixer	SSHJ2da	1
16	Buffer bucket	/	1
17	Air hammer	BVP-40S	2
18	Under level device	SE111	1
19	Self-cleaning scraper conveyor	TGSS25	1
20	Special pulse dust collector for scraper	TBLMFa6 (no power)	1
21	Self-cleaning bucket Elevator	TDTG50/28	1
22	Pulse dust collector for bucket elevator	TBLMFa4	1
23	Fan	/	1
24	Automatic sampler	TQYQ70	1
25	Powder cleaning sieve	SQLZ75*65*140	1
26	Pulse dust collector	TBLMFa6	1
27	Fan		1
28	Permanent magnet tube	TCXT25-F	1
29	Rotary distributor	TFPX.4-350	1
30	Pulse dust collector	TBLMFa6	1
31	Self-cleaning scraper conveyor	TG SS25	1
32	Pulse dust collector	TBLMFa4	1
33	Rotary distributor	TFPX.4-350	1
34	Pulse dust collector	TBLMFa6	1
35	Scraper	TGSS25	1
36	Pulse dust collector	TBLMFa4	1
37	Carrier silo	2.5m³	1
38	Loader	SE130	1
39	Unloader	SE111	1
40	Outlet auger	TWLL16	1
41	Trace element scale system	/	1
Pelletizing process
1	Pelletizing bin	Total 48m³	2
2	Upper leveler	SE130	2
3	Lower leveler	SE111	2
4	Air hammer	BVP-60S	2
5	Auger sampler	TWLL16	2
6	Buffer hopper	/	1
7	Under level device	SE111	1
8	Under level device	SE111	1
9	Air hammer	BVP-40S	1
10	Feeder	SWLD23	1
11	Jacketed conditioner	STZG40	1
12	Jacketed conditioner	STZG40	1
13	feed mill Pellet machine	SZLH508	1
14	Simple feeding hopper	0.2m³	1
15	Air hammer	BVP-40S	1
16	Cooling air network top floor outlet	Duct length 30 meters	1
17	Cyclone dust collector	φ1400	1
18	Counterflow cooler	SKLN22×22（6m³)	1
19	Buffer hopper	/	1
20	Lower level device	SE111	1
21	Under level device	SE111	1
22	Conveying auger	TLSS16	1
23	Self-cleaning bucket elevator	TDTG36/23	1
24	Special pulse dust collector for bucket elevator	TBLMFa 4	1
25	Fan	/	1
26	Return silo (round silo)	2m³	2
27	Upper level device	SE130	2
28	Lower level device	SE111	2
29	Pneumatic gate	TZMQ32×32	2
30	Pellet crumbler machine	SSLG20×140a	1
31	Self-cleaning scraper conveyor	TGSS20	1
32	Self-cleaning bucket elevator	TDTG36/28	1
33	Flameless explosion venting	TWFQ-410×240	2
34	Automatic sampler	TQYQ70	1
35	Rotary grading screen	SFJH125×3	1
Finished product section
1	Pelletizing bin	Total 48m³	2
2	Loader	SE130	2
3	Unloader	SE111	2
4	Pneumatic hammer	BVP-60S	2
5	Auger sampler	TWLL16	2
6	Buffer hopper	/	1
7	Under level device	SE111	1
8	Under level device	SE111	1
9	Air hammer	BVP-40S	1
10	Feeder	SWLD23	1
11	Jacketed conditioner	STZG40	2
12	Ruminant feed pelletizer	SZLH508	1
13	Simple feeding hopper	0.2m³	1
14	Air hammer	BVP-40S	1
15	Cyclone dust collector	φ1400	1
16	Air shut-off device	GFZ-9	1
Auxiliary section
1	Air compression system	/	1
2	Pipeline and valves	/	1
3	Liquid adding machine	SYTV63	1
4	Soybean oil adding system	/	1
5	Liquid egg adding system	/	1
	Molasses storage tank	15m³	1
7	Molasses adding system	/	1
8	Pelletizing Steam pipeline system	/	1
9	Steam main pipeline	/	1
10	Steam pipeline insulation	/	1
11	Wind network system insulation	/	1
12 td>	Soybean oil adding pipeline insulation	/	1
13	Molasses adding pipeline insulation	/	1
14	Electric hoist	500KG	1
15	High position palletizer	/	1

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Material balance

The material balance of this 10-15t/h ruminant feed production line in Algeria project is shown in the following table:

Number	Raw material name	Amount t/a	Product	Output t/a
1	Corn	30011.08	Ruminant feed	60000
2	Wheat middlings	2400	Dust generation	5.58
3	Beet pulp	3680	Ferrous debris	1
4	Alfalfa	17700	Non-ferrous debris	4.5
5	Bran	2400
6	Fish meal	3000
7	Fats, methionine	410
8	Honey	410
Total		60011.08		60011.08

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Process flow design of ruminant feed production line in Algeria

This 10-15t/h ruminant feed production plant in Algeria project produces about 60,000 tons of ruminant feed annually, with corn, alfalfa, beet pulp, mineral powder and other main raw materials, through raw material reception, inspection and cleaning, crushing, mixing and granulation.

Process description:

Raw material reception is divided into main raw material reception and auxiliary raw material reception. The main raw materials (corn and beet) required for production are transported to the factory by car.

After being weighed and inspected by the truck scale, they are first passed through a magnetic separator to remove ferromagnetic impurities, and then passed through a bucket elevator to enter the primary cleaning screen to remove coarse grains, and finally transported to the feed bin by a bucket elevator for storage.

The raw material reception and storage system is divided into a corn reception and storage system (the original 2 corn silos) and a meal reception and storage system (the original 8 concrete meal square silos); the liquid raw materials required for production are directly sent to the liquid storage area for storage after being weighed and inspected by the truck scale.

The raw materials that need to be crushed are sent to the primary cleaning screen for secondary cleaning through a bucket elevator. After screening and magnetic separation to remove impurities, they are respectively sent to the silo to be crushed through a rotary distributor.

This 10-15t/h ruminant feed production line in Algeria project adopts the process of crushing first and then mixing. The raw materials in the silo to be crushed enter the crusher through a closed device to be crushed to a qualified particle size, and then are transported to the batching and mixing system in a closed manner by a bucket elevator.

The raw materials that do not need to be crushed enter the production workshop through a bucket elevator, and are removed from the primary cleaning screen and the magnetic separator to remove iron impurities, and then are transported to the batching and mixing system in a closed manner by a bucket elevator.

The powder transported by the crushing system enters the batching and mixing system distributor through a bucket elevator and enters the batching silo. This process batching silo has 18 silos, which temporarily store different raw materials. The batching silo is equipped with a level indicator to indicate whether the silo is empty or full. The production staff loads the materials according to the storage conditions in the silo.

According to the requirements of different product formulas, various raw materials involved in batching enter the closed mixer in sequence through a computer-controlled batching scale. Two batching scales, one large and one small, are used in the batching process to ensure the accuracy of the batching and shorten the batching time.

Some additives, vitamins and other raw materials with small amounts are weighed manually and then put into the mixer manually. Various raw materials are mixed in the mixer, and various liquid raw materials (oils, methionine, etc.) are added during the mixing process. The mixing cycle is 6 minutes. The finished powder after mixing is granulated or enters the powder finished product warehouse as needed.

The materials to be granulated from the batching and mixing system are sent to the granulation process vibrating screen through a bucket elevator to remove impurities, and the materials enter the granulation warehouse through a distributor. The granulation process has two granulation warehouses, and the raw materials to be granulated are conditioned by a conditioner.

Conditioning is a processing step for heat treatment of powdered materials before pelleting to achieve the effect of maturing and sterilizing the materials. Before pelleting, high-temperature steam is introduced to make the material temperature reach 80~85℃ and the moisture reach about 17%, and then the material is made into granules of different particle sizes through an animal feed pellet making machine.

Unqualified feed pellets are screened and re-pelletized through a grading screen, and qualified ruminant feed pellets enter the cooling process.

During the pelleting process, high-temperature, high-humidity steam is introduced and the material is squeezed to generate a large amount of heat, so that the moisture content of the pellet feed is 16%~18% and the temperature is as high as 75℃~85℃ when it just comes out of the ring die feed pellet machine.

Under such conditions, the pellet feed is easy to deform and break, and it will also cause sticking and mildew during storage. It must be cooled to reduce its moisture content to below 14% and the temperature to below 8℃ higher than the air temperature.

The cooler is cooled by air sprayed into the cooler by its own air pump. After the material enters the cooler, it is evenly dispersed under the action of the cooling plate inside the cooler and fully contacts with the cold air in the reverse direction. After cooling to room temperature, it falls into the finished product warehouse through the cooler outlet for temporary storage.

The finished powder and pellets are sent to the packaging process by bucket elevators and then enter the finished product warehouses through distributors. The packaging forms are divided into bulk and bagged.

The ruminant feed in the finished product warehouse is weighed by quantitative packaging scales and then packaged and stored in the finished product warehouse for sale; the ruminant feed in the bulk finished product warehouse is transported by tank trucks.

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What is the prospect of starting ruminant feed production line in Algeria?

‌The prospect of ruminant feed processing in Algeria is very broad, mainly based on the following advantages and market demand. ‌

• First, the process of agricultural modernization in Algeria is accelerating, which provides a broad market space for ruminant feed processing. With the advancement of agricultural modernization, there are broad prospects in the fields of agricultural product processing and agricultural technology. As an important link in the agricultural industry chain, the market demand for ruminant feed will further increase. In addition, Algeria’s animal husbandry is also in a rapid development stage, which provides a stable supply of raw materials and market foundation for ruminant feed processing.
• Secondly, the Algeria government has introduced a series of preferential policies, including tax exemptions, land concessions, and financing support. These policies provide a good business environment for ruminant feed processing companies, reduce the financial pressure in the early stage of entrepreneurship, and help companies grow rapidly.

The development prospects of the ruminant feed industry are also affected by technological progress and international trade. ‌With the development of nutritional science, feed technology, machinery and equipment, and Internet technology, the ruminant feed industry will benefit from these technological achievements, improve product quality and work efficiency, reduce costs, and increase profit margins. ‌

At the same time, international trade also provides new development opportunities for the ruminant feed industry, and domestic producers can increase their profits through exports.

In summary, the prospects for ruminant feed processing in Algeria are very optimistic, with strong market demand, strong policy support, and technological progress and international trade also provide strong guarantees for the development of the industry.

If you want to build a livestock feed production line, ruminant feed production line or alfalfa pellet production line in Algeria, please feel free to contact us to obtain information such as production line construction plan, process design plan, equipment configuration plan, civil engineering plan, etc.!