poultry and cow feed mill in Lebanon

animal feed factory project

When Haidar first reached out to RICHI, he was clear about his dream:

“Greetings, I am Haidar Haidar from Lebanon, mechanical engineer. I am studying a pellet production project: I am looking for one line for dogs, cats and fish (floating and non-melting). Capacity around 500kg/hr. One livestock and poultry pellet machine. Capacity around 2-3t/hr. The lines should be continuous including the packing system (packing machine). The port of destination is Beirut, Lebanon. Can you please send me your best quotation and details with all the technical information of each machine of each line? My warehouse’s height is 5.8 meters.”

This message showed that Haidar had done his homework. He understood the local market’s growing demand for high-quality animal feed — not just for poultry and cattle, but also for companion animals and aquaculture, sectors that are slowly but steadily gaining importance in Lebanon’s agri-food economy.

However, when the financial planning got real, Haidar realized that starting with two complete animal feed production lines — one for extrusion and one for pelleting — was too ambitious for his initial budget. Rather than abandoning the plan, he made a smart decision: begin with a smaller, lower-cost feed pellet production line focused on poultry and cattle feed, get the business running profitably, then reinvest in an extruder system for fish and pet food when conditions allow.

The total investment for this first phase came in at a manageable USD 58,500 — a cost-effective way to get a foot in the door of Lebanon’s feed market.

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For the initial livestock poultry feed production lines, Haidar’s mill focuses on two high-demand sectors: poultry and cattle. Lebanon’s domestic poultry production is significant for local meat and egg supply, while dairy and beef cattle farming is an important livelihood for rural communities. Both sectors face chronic challenges with the cost and quality of imported feed, especially given Lebanon’s currency fluctuations and import dependency.

To tackle this, Haidar sources raw materials locally whenever possible, combining them with carefully selected imports to ensure nutritional quality:

  • Maize and corn meal: mostly imported, but sometimes procured regionally.
  • Wheat bran: a by-product from Lebanon’s flour milling industry, readily available and cost-effective.
  • Soybean meal: imported in bulk for its high protein content.
  • Barley: sourced regionally when available.
  • Alfalfa meal and roughage: Lebanon’s Bekaa Valley provides good local alfalfa.
  • Vitamin and mineral premixes: purchased from trusted local suppliers who import certified additives.

By combining these ingredients smartly, this poultry and cow feed mill in Lebanon can produce balanced poultry feed for layers and broilers, as well as nutrient-rich cattle feed for dairy and beef.

Every animal feed mill plant is only as good as its process design — and for a small-scale operation, efficiency and flexibility are critical. RICHI’s engineers worked closely with Haidar to ensure that the new poultry and cow feed mill in Lebanon fits his 5.8-meter-high warehouse and runs smoothly with limited manpower.

The final design follows a simple but robust flow:

  1. Grinding: Raw grains, bran, and alfalfa are fed into a hammer mill to ensure all particles are of consistent, digestible size.
  2. Mixing: The ground materials move to a horizontal mixer. Here, precise mixing ensures that every bag of feed delivers uniform nutrition, avoiding deficiencies that could slow animal growth.
  3. Pelleting: The mixed mash enters the SZLH250 livestock poultry feed pellet making machine — chosen for its proven output of around 1-2 tons per hour, perfect for Haidar’s starting scale.
  4. Cooling: Freshly pressed pellets exit the poultry livestock feed pellet machine hot and slightly moist. A counterflow cooler brings them to ambient temperature, which is essential for safe storage.
  5. Screening: A vibrating screener filters out fines and broken pellets, recycling them back into the process to minimize waste.
  6. Packing: A semi-automatic packing system bags the finished pellets into manageable units for easy on-farm use or resale.

Though the initial goal is poultry and cattle feed, the flexibility of the SZLH250 small feed making machine means this setup can easily be adjusted to produce feed for goats, sheep, rabbits, or even horses. Many small livestock owners in Lebanon keep mixed herds, so being able to tweak formulations makes Haidar’s mill more responsive to local demands.

Once the initial business is profitable, Haidar’s plan is to add an extruder line to process floating fish feed for Lebanon’s growing aquaculture sector and to expand into dry pet food for dogs and cats — two markets that increasingly demand locally produced, high-quality alternatives to expensive imports.

Lebanon’s energy costs, space constraints, and sometimes challenging supply chains mean livestock poultry feed mill equipment must be durable, simple to maintain, and adaptable.

Haidar’s 1-2T/H small scale feed mill relies on a lean but powerful equipment set:

  • One compact hammer mill.
  • One efficient horizontal mixer.
  • The SZLH250 small animal feed pellet machine, robust enough to handle various recipes.
  • A counterflow cooler for safe moisture control.
  • A vibrating screener to guarantee product consistency.
  • A semi-automatic packing system that minimizes manual labor and speeds up bagging.

Why invest in feed production in Lebanon? Despite recent economic hardships, Lebanon remains an agricultural hub for its region. Its poultry sector alone covers nearly 90% of local demand for fresh chicken meat, while cattle farms supply much of the country’s fresh dairy and beef. However, most feed is still imported in bulk — often at volatile prices that fluctuate with global markets and shipping disruptions.

By setting up a small domestic poultry and cow feed mill in Lebanon, Haidar positions himself to serve local farmers looking for reliable supply at more stable costs. If he can deliver quality feed consistently, he not only secures his own farming network’s needs but also builds a loyal customer base eager to buy from a local producer who understands the realities of Lebanon’s agricultural economy.

This poultry and cow feed mill in Lebanon project’s story is more than just machines and dollars — it’s about RICHI’s ability to listen, adapt, and support new entrepreneurs through each phase of the journey. Haidar’s initial plan — two lines at once — wasn’t feasible for his starting capital. But rather than walk away, RICHI’s engineers and sales team helped him refine his vision, choose the right starting point, and make sure the factory layout fit his warehouse’s 5.8-meter height perfectly.

The final result? A practical, flexible 1-2 tons per hour poultry livestock feed production line that respects the site’s limitations, the local climate, and the realities of Lebanon’s power supply.

Haidar’s story isn’t over. Once the poultry and cattle feed business generates steady cash flow, the plan is to reinvest profits into a specialized extrusion line for floating fish feed and pet food. Lebanon’s fish farming sector is growing steadily along its coastline, and more Lebanese households are keeping dogs and cats, opening up demand for quality local pet food.

By keeping expansion in mind from the start, Haidar has laid the groundwork for a diversified product portfolio. In the years ahead, this modest 1-2T/H poultry and cow feed mill in Lebanon could evolve into a multi-line facility that produces a complete range of animal feeds — all managed under one roof.

Haidar’s poultry and cow feed mill in Lebanon project is proof that even in markets facing challenges, clear thinking and the right partners can unlock opportunity. RICHI Machinery didn’t just sell a feed line; they provided design expertise, helped match machine capacity to site constraints, and supplied dependable technology that lets Haidar focus on operations, not daily breakdowns.

For others in Lebanon or similar markets, this project shows that you don’t need to start big to succeed. A clear plan, solid local raw materials, and proven equipment can turn a single small production line into the foundation for a thriving local feed brand.

From the first message in 2020 to the signed contract in June 2023, Haidar’s story shows what’s possible when vision meets reality — and when you have a partner like RICHI Machinery making sure every detail works, every step of the way.

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Who we are

RICHI Machinery is one of the world’s leading suppliers of technology and services for the animal feed, aqua feed and pet food industries, also the largest pellet production line manufacturer in China.

Since 1995, RICHI’s vision to build a first-class enterprise, to foster first-class employees, and to make first-class contributions to society has never wavered.

In the past three decades, we have expanded our business to a wide range of areas, including animal feed mill equipment, aqua feed equipment, pet feed equipment, biomass pellet equipment, fertilizer equipment, cat litter equipment, municipal solid waste pellets equipment, etc.

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