poultry livestock feed processing plant in Indonesia

RICHI MACHINERY

From Zero to Contract in Five Months

Over the next five months, the client worked closely with RICHI’s team. What they lacked in feed mill experience, they made up for in curiosity and determination. The RICHI engineers guided them step by step — explaining how raw materials are cleaned, crushed, mixed, pressed into pellets, cooled, screened, and bagged.

It wasn’t just about selling a machine. The process included discussions about local raw material availability, climate challenges, power supply, workforce training, and — in a unique twist — even equipment color. Instead of RICHI’s traditional white and green paint scheme, the client requested a custom color that matched their brand vision, a small detail that made the project feel truly theirs.

By October 11, 2023, the deal was sealed. A total investment of $58,000 USD was agreed for the full poultry livestock feed processing plant in Indonesia, sized perfectly to their budget and local market. For the client, this wasn’t just about equipment — it was a gateway into a new industry with huge potential.

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Raw Materials For poultry livestock feed processing plant in Indonesia

Indonesia is blessed with an abundance of agricultural products that double as feed ingredients. The client’s region produces yellow corn, rice bran, copra meal, palm kernel cake, and cassava residue — all staples in poultry and livestock feed.

Corn provides high-energy starch. Rice bran adds fiber and residual oils. Copra meal and palm kernel cake supply affordable protein and fat. Soybean meal is sourced from regional suppliers or imported as needed to balance protein content, especially for poultry rations. Small inclusions of vitamin premixes and trace minerals ensure that the final feed meets animal growth requirements.

By using local materials, the client keeps feed costs competitive while supporting farmers in the surrounding area. This local sourcing is a key advantage, especially when global grain prices fluctuate or transport costs spike.

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How the Process Works: Simple, Clear, Effective

One of the most important parts of this poultry livestock feed processing plant in Indonesia project was making sure the entire process was easy for a beginner to learn and operate. That’s why the line’s workflow is clear and straightforward, following this sequence:

Feeding → Crushing → Mixing → Pelleting → Cooling → Pellet Crumbling → Screening → Packing

Each step has a clear purpose:

1. Feeding: Raw ingredients are weighed, checked, and cleaned to remove stones or metal debris that could damage equipment.
2. Crushing: A hammer mill grinds coarse materials like corn and palm kernel cake into fine particles. Consistent particle size is critical for proper mixing and pellet quality.
3. Mixing: A paddle mixer blends all ingredients, including micro-additives, into a homogenous batch. For newcomers, this is a big step forward compared to manual mixing, which can leave nutrition uneven.
4. Pelleting: The mixed material enters the poultry livestock feed pellet machine where it’s pressed through a ring die to form dense, durable feed pellets. Proper pelleting improves digestibility and reduces waste compared to loose mash feed.
5. Cooling: Freshly formed pellets are hot and moist. A counterflow cooler brings the temperature and moisture content down to safe storage levels, preventing mold growth in Indonesia’s humid climate.
6. Pellet Crumbling: For younger birds or animals that need smaller feed sizes, the crumbler breaks pellets into uniform mini-pieces.
7. Screening: Finally, a vibrating screen separates out any fines or broken bits, ensuring only quality pellets are bagged.
8. Packing: Feed is packed into bags, ready for on-farm use or sale to neighbors and local smallholders.

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Built for Versatility: One Line, Many Options

While the main goal is to produce poultry and livestock feed, the beauty of this poultry livestock feed processing plant in Indonesia is its adaptability. With small tweaks to recipes and die sizes, the client can produce feed for layers, broilers, ducks, goats, or even rabbits — all with the same basic line.

This flexibility is especially valuable for new entrants to the industry. They can start with a core product, test the local market, then expand into new segments as demand grows. No extra major investment is needed — the same equipment does the job.

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What Brings It All Together: The feed making Machines

The key to this poultry livestock feed processing plant in Indonesia project’s success is its simplicity — robust machines designed to run reliably with basic training and minimal downtime. The client’s 1-2T/H line includes:

• A hammer mill for grinding raw grains and by-products.
• A horizontal paddle mixer for even blending.
• A ring die feed mill pellet machine customized for poultry and livestock feed.
• A counterflow pellet cooler that handles local humidity.
• A pellet crumbler for adjustable pellet sizes.
• A small vibrating screen to clean up the final product.
• A semi-automatic bagging system for easy packing.
• Combined, these machines transform simple raw ingredients into high-quality, uniform feed that meets local standards and customer expectations.

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A Newcomer’s Edge: Why This Investment Matters in Indonesia

Indonesia’s livestock sector is evolving fast. The country has one of the largest poultry markets in Southeast Asia, with chicken meat and eggs forming a core part of daily diets. Meanwhile, demand for quality feed remains strong and is often underserved in rural regions.

Large commercial livestock feed production lines mainly supply big farms near major cities. Smallholders in secondary towns often pay a premium for bagged feed that may be inconsistent in quality. By setting up a small but professional feed mill close to home, this client positions themselves as a new, trusted local supplier with fresher, more affordable feed.

It’s also a smart hedge against rising global feed prices. When you process your own feed, you control your costs and keep more profit in your own pocket — not the middleman’s.

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A Touch of Personality: The Custom Color

One of the most memorable details of this poultry livestock feed processing plant in Indonesia project is the color. Instead of RICHI’s familiar white and green, the client requested a custom paint scheme that reflects their personal brand. It might seem like a small thing, but for a new business owner, every detail counts. The color gives the plant an identity, making it stand out and building pride among local workers and visitors alike.

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Trust and Partnership: The RICHI Difference

The real story here isn’t just about machines — it’s about trust. When the client sent that first message asking, “How process raw material and build feed mill,” they didn’t just need a quote — they needed a partner.

RICHI’s team didn’t hand over a generic brochure and disappear. They listened, explained every step, customized the solution to local raw materials and climate, and made sure the entire animal feed production line matched the client’s real-world needs and budget.

Even after signing the contract on October 11, 2023, RICHI stayed on board to guide installation, train operators, and share practical tips to help a total newcomer hit the ground running. The result? A small plant that’s easy to run, easy to maintain, and built to grow as the business grows.

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Big Lessons from a Small Mill

This 1-2T/H poultry livestock feed processing plant in Indonesia may not look huge on paper — it cost $58,000 USD and fits comfortably on a small plot of land. But its impact is bigger than its footprint. It shows that with local raw materials, the right technical partner, and a bit of courage, even someone with no feed industry experience can build a profitable new venture that supports local farms and strengthens food security.

The future for this client looks bright. Demand for quality poultry and livestock feed in Indonesia isn’t slowing down anytime soon — and with their own line up and running, they have the power to serve neighbors, expand capacity over time, and maybe even inspire other newcomers to take the same leap.

If you’re reading this and wondering if your idea is too small or too risky, think again. Sometimes, all it takes is a simple question — and a team like RICHI to help turn your first steps into lasting success.

In Indonesia’s changing agricultural landscape, stories like this prove that small plants can do big things — and that when you work with the right partner, even a total beginner can build something that feeds families, creates jobs, and opens doors for the next generation.