SMALL ANIMAL FEED PELLET MACHINE

Our ring die small animal feed pellet machine is engineered for continuous, commercial-grade production, offering superior durability and consistent pellet quality that flat die models cannot match. While flat die mills may have a lower initial cost, they are typically suited for very low-volume or experimental use.

Our ring die system features a more robust gear-driven transmission, higher production efficiency (1-2 t/h), and significantly longer wear life for the die and rollers. For any farm or small feed mill planning consistent daily output and seeking a reliable return on investment, the ring die machine from Richi Machinery is the professional choice that minimizes long-term operating costs and downtime.

Absolutely. Our small animal feed pellet machine is specifically designed with a heavy-duty gearbox and high-torque drive to compact fibrous materials effectively. For feeds high in alfalfa or straw, we recommend configuring the machine with a ring die that has a lower compression ratio and thicker walls.

Combined with proper conditioning to soften the fibers, our machine consistently produces dense, durable pellets for cattle and other ruminants. We advise consulting with our engineers to tailor the conditioning time and die specification to your exact raw material mix for optimal results.

The main drive motor for our 1-2 t/h ring die small animal feed pellet machine typically ranges from 55kW to 75kW, depending on the specific feed formula and desired pellet hardness. The complete production line, including grinder, mixer, conditioner, cooler, and conveyors, will have additional power needs.

We strongly recommend a site evaluation by our technical team. They can assess your current electrical capacity and provide a detailed power load plan to ensure safe and efficient operation, often suggesting phased startups or system optimizations if needed.

Yes, a single Richi Machinery small animal feed pellet machine can efficiently produce both. The key is to have interchangeable ring dies. You would use one die with a specific hole diameter (e.g., 3mm) and compression ratio optimized for high-starch poultry feed, and another die (e.g., 4mm) with a different ratio for the higher-fat, fibrous pig feed.

Our machines are built for quick die changes, and our engineers will help you select the perfect pair of dies for your formulas. This flexibility makes our machine an excellent core asset for diversified feed producers.

Lifespan varies greatly based on the abrasiveness of your raw materials (e.g., minerals in feed add wear). Under normal conditions with standard corn/soy-based feeds, our high-alloy ring dies and rollers can last 800 to 1,200 production hours. For highly abrasive materials, life may be shorter.

We provide wear estimates during the project planning phase. As for cost, we offer transparent pricing for genuine Richi Machinery spare parts. Investing in our original parts guarantees perfect fitment and preserves your machine’s warranty, ultimately protecting your productivity and pellet quality.

While the machine can technically operate without steam conditioning for some simple, dry mixes, we do not recommend it. Conditioning is critical for efficiency and quality. Steam gelatinizes starches, which acts as a natural binder, dramatically increasing pellet durability (PDI) and reducing energy consumption during pelleting. It also improves digestibility.

For simple feeds, you can operate the conditioner at a lower temperature or moisture addition, but bypassing it entirely will lead to poor pellet quality, high fines, excessive wear on the die, and higher power use. Our system is designed for integrated conditioning for optimal results.

With proper conditioning and the correct die selection, our small animal feed pellet machine can consistently achieve Pellet Durability Index (PDI) values above 95% for standard poultry feed.

To reach and maintain this level, ensure your mash is finely and uniformly ground, use adequate steam (80-85°C) in our enhanced conditioner, and select a ring die with the appropriate compression ratio (we’ll specify this). Our experts can also advise on potential natural binders or process adjustments if your specific recipe presents challenges.

The transition from batch mixing to continuous pelleting is a common engineering challenge we solve. The solution is a surge hopper or buffer bin with a live-bottom discharge feeder installed between the mixer and the pellet mill’s conditioner. This system holds several batches of mixed mash and provides a steady, metered flow into the conditioner.

Richi Machinery includes the design and integration of this crucial interface in our complete feed line proposals, ensuring seamless operation and preventing the blockages and pressure fluctuations that damage equipment and pellet quality.

Our ring die small animal feed pellet machine is engineered specifically for producing dense, sinking aquatic feeds. True floating fish feed requires a different process involving high-temperature, high-shear cooking and expansion, which is achieved with a twin-screw or single screw floating fish feed extruder machine.

However, Richi Machinery is a complete solution provider. While this particular pellet mill produces excellent sinking pellets, we also manufacture and supply full floating feed extrusion lines. Our team can help you determine the right technology—or combination of technologies—for your aquaculture feed product portfolio.

Our support is comprehensive and begins the moment you place an order. It includes detailed installation drawings, foundation plans, and a full parts list. We offer optional on-site installation supervision by our experienced engineers to ensure correct assembly.

Mandatory on-site operator and maintenance training is provided to teach your team how to run, adjust, and perform basic maintenance on the small animal feed pellet machine. We maintain a global network of technical support agents and offer long-term supply of genuine spare parts. Remote diagnostic support is also available.

Particle size is critical. For broiler feed, a fine grind is needed—typically over 80% of the mash should pass through a 1.5mm screen. This maximizes starch gelatinization and pellet durability. For dairy cow feed, a much coarser grind is used—particles may be 3-5mm—to promote healthy rumen function and slow digestion.

Our small animal feed pellet machine is compatible with both, but the grinding stage must be set up correctly. We will specify the exact hammer mill screen sizes and grinding strategies for each feed type you plan to produce as part of our holistic process design.

In high-humidity environments, proper cooling is even more crucial. Our counterflow coolers are highly effective, using ambient air to remove heat and moisture from pellets. We may specify a slightly larger cooler capacity or extended cooling time for your climate.

For storage, we recommend using sealed silos or bins and potentially integrating a dehumidification system in the storage area. Our post-pellet handling solutions always consider local climate conditions to prevent moisture re-absorption, which can lead to mold and spoilage.

Yes, automation is a key strength. Our small animal feed pellet machine can be fully integrated into a PLC-controlled production line. The PLC can monitor and control motor loads, steam addition to the conditioner, feeder speed, and pellet temperature.

Alarms for blockages or overheating are standard. This allows for consistent, repeatable production with less operator intervention and provides valuable production data. We offer different levels of automation, from basic control panels to full SCADA systems, to match your operational goals and budget.