Poultry Fish Feed Production Line In Bangladesh

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overview

This a poultry fish feed production line in Bangladesh project. On February 25, 2022, a feed company operator from Bangladesh contacted us for the first time via email. The text was concise and direct:

“How are you? I am looking for a floating fish feed production line.”

This customer owns a medium-sized feed factory in Bangladesh, which mainly serves fish farms in the country and surrounding areas. The market has covered freshwater breeding sites around Rohingya refugee camps.

Due to the diversification of local feed demand, customers hope to expand the production line to not only meet floating fish feed, but also take into account the customization capabilities of poultry feed.

After multiple rounds of technical communication on technical solutions, equipment selection, and capacity configuration, the two parties officially signed a contract on June 21, 2022, combining the packaging and delivery of the entire production line, with a total transaction amount of 86,000 USD.

This integrated poultry fish feed production line in Bangladesh is both practical and economical, perfectly fitting the balance between customers’ demand for diversified products and cost control.

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Raw material structure: raw material basis of fishery and poultry

The raw materials of this poultry fish feed production line in Bangladesh project factory come from various sources, mainly using the following raw material combinations:

• Fish meal/plant protein mixture: used as the main material of fish feed, providing carbon amino acid composition;
• Corn flour, wheat bran: providing energy and structural substrate;
• Fish oil: providing surface tension for floating fish feed, helping fish feed to float;
• Soybean meal or rapeseed meal: used for high-protein processing of poultry pellets;
• Trace mineral/vitamin premix: used to increase the nutritional density of feed;
• Adhesive and glazing agent: ensure the stable shape and good texture of floating fish feed pellets.

These raw materials are all imported from Bangladesh. Customers have strict control over the source of quality and stable product supply.

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Process flow: dual-system composite output

This poultry fish feed production line in Bangladesh project adopts the standard “floating fish feed” + “poultry feed” dual-line composite process layout:

Raw material reception → mixing and quantitative → floating pellet processing/poultry pellet processing → cooling and drying → screening, packaging and output

1. Raw material reception and weighing and batching
   • Install multiple silos and automatic weighing systems to accurately feed fish meal, plant meal, oil and premix respectively;
   • Integrate automatic weighing control to ensure stable formula.
2. Mixing stage
   • The double-axis horizontal mixer realizes the common premixing of fish feed and poultry feed;
   • Add trace liquid components such as fish oil and floating agent to the fish feed simultaneously.
3. Pelletizing stage
   • Floating fish feed line: Use a special surface tension ring die solution with a production capacity of 500kg/h, low finished pellet density and stable floating;
   • Poultry feed line: Optional additional SZLH250 pellet machine for 4-6mm ordinary pellet processing.
4. Cooling stage
   Shared countercurrent cooler to ensure that the pellet temperature drops and the hardness is stable.
5. Screening and packaging
   Set up a vibrating screen to remove substandard pellets;

Semi-automatic packaging machine packs and bags according to the target market demand to meet the cold chain demand of fish feed in summer.

The poultry fish feed production line in Bangladesh layout saves investment space and equipment and meets the goal of processing two product lines at the same time.

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Potential processing pellet types

In addition to floating fish feed and poultry feed, the composite poultry fish feed production line in Bangladesh can also adjust the product type to achieve multi-purpose production:

Sinking fish feed (replace floating ring mold);

Ruminant pellets (such as cattle and sheep feed);

Special aquatic feed (shrimp feed, crab feed);

Fattening pig feed, mouse feed, rabbit feed (universal pellets for pigs and chickens);

Small batch production can be achieved by simply changing the mold and enclosing different ingredients to meet the diverse needs of the market.

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Equipment List and Features

The key equipment configured for the poultry fish feed production line in Bangladesh project are as follows:

Multi-bin automatic weighing and batching system;

Double-axis horizontal mixer;

Floating fish feed ring die pellet machine (capacity 500kg/h, equipped with fish oil spray device);

SZLH250 feed pellet machine (poultry feed line);

Countercurrent cooler;

Vibrating screen;

Semi-automatic bagging system;

Automated central control PLC control cabinet;

Auxiliary equipment such as belt conveyor, silo, dust removal system, etc.

Equipment for poultry fish feed production line in Bangladesh is synchronized and interconnected, and the operation rhythm is controlled by the central system to ensure that the operating efficiency and energy saving reach more than 70%.

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Bangladesh market status and development opportunities

The output value of Bangladesh’s fishery has been growing for many years. The freshwater aquaculture market is mainly imported fish feed, and the quality control is generally not high.

Floating fish feed has obvious advantages in feeding efficiency and feed utilization. The equipment of this poultry fish feed production line in Bangladesh project has the following advantages when entering the market:

• Reducing import dependence and cost: fish feed can be produced locally, reducing import costs;
• Improving fish farming efficiency: floating feed is more popular with farmers in the market and can save feed waste;
• Expanding customer base: poultry feed product line can cover the vast rural market and increase market response capabilities;
• Good policy environment: The Bangladeshi government encourages processing and manufacturing industries, provides tax exemptions and loan guarantees.

Comprehensive analysis shows that this poultry fish feed production line in Bangladesh is in line with national conditions, has high economic benefits and social value, and customers are expected to get a return on investment within 5 years, and open up new markets for deep-sea shrimp feed and ruminant feed.

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Case summary

This poultry fish feed production line in Bangladesh project is a smart “dual-line composite feed production solution” that fits the trend of Bangladesh’s agricultural structure adjustment and fish and chicken farming industry. The following is the key points of the summary (unordered list only once):

Customer consultation: 2022.02.25 Concisely and clearly put forward the demand for floating fish feed;

Signing time: 2022.06.21 Formal signing of the composite fish poultry feed production line contract;

Transaction amount: US$86,000;

Capacity configuration: 500kg/h floating line + SZLH250 poultry line;

Process structure: receiving weighing → mixing → two-line pelleting → cooling screening → semi-automatic packaging;

Equipment list: automatic batching, mixer, two-type pelleting machine, cooler, screening machine, packaging system;

Product expansion: sinking feed, ruminant feed, etc. other than fish and chicken feed;

Market prospects: can replace imports, save costs, improve feed efficiency, and support from the government.

This poultry fish feed production line in Bangladesh project not only realizes the replacement of floating fish feed production lines for domestic production, but also helps customers quickly enter the poultry feed market and open up a more diversified feed processing business.

We believe that this poultry fish feed production line in Bangladesh project will form a benchmark effect in Bangladesh, driving the upgrading of surrounding enterprises and the emergence of industrial clusters.