30-35T/H Livestock Feed Mill In Ecuador

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overview

This livestock feed mill in Ecuador project covers a total area of 39,172 square meters. The factory gate is located on the south side of the factory. The factory is arranged from south to north as workshop one, workshop three, workshop two, workshop four, workshop five, workshop six, and workshop seven. Workshop three and workshop four are production workshops, and the rest are warehouses. The main production equipment is located in workshop three and workshop four.

The livestock feed production line project has 40 employees, all of whom are residents near the site. No food and accommodation are provided. The work system is based on 300 working days per year, 24 hours a day, and 7,200 working hours per year.

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Construction content and product plan

The product plan for this livestock feed mill in Ecuador project is shown in the table below.

Product Name	Design Scale	Annual Working Hours
Livestock Feed	240,000 tons/year	300 days×24h/day

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Main economic and technical indicators

The main economic and technical indicators of this livestock feed mill in Ecuador project are shown in the table below:

No.	Name	QTY
1	Total land area	39171.9㎡
2	Total building area	28540.9㎡
3	Gross floor area	47079.4㎡
4	Total building site area	21572.2㎡
5	Floor area ratio	1.202
6	Building density	55.10%
7	Green area	2787.4㎡
8	Greening rate	7.10%
9	Number of car parking	28
10	Number of bicycle and motorcycle parking	120
11	Number of truck parking	7
12	Non-productive building area	581.7㎡ (accounting for % of the total land area) 3.1%)

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List of plant structures

The main construction contents of the livestock feed mill in Ecuador project are shown in the table below:

No.	Building No.	Fire resistance rating	Building area (m2)	Gross building area(m2)	Building area(m2)	Remarks
1	Workshop 1	Second Level	3887.1	6502.8	3024.3	Warehouse
2	Workshop 2	Second Level	3887.1	6502.8	3024.3	Warehouse
3	Workshop 3	Level 2	3786.8	6302.1	2924	Class C workshop
4	Workshop 4	Level 2	3786.8	6302.1	2 924	Class C workshop
5	Workshop 5	Level 2	3786.8	6302.1	2924	Warehouse
6	Workshop 6	Level 2	3786.8	6302.1	2924	Warehouse
7	Workshop 7	Level 2	3245.9	6491.8	3245.9	Warehouse
8	Dormitory Building	Level 2	2373.6	2373.6	581.7	Public Building
Total			28540.9	47079.4	21572.2

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Consumption of main raw and auxiliary materials

The consumption of main raw and auxiliary materials for this livestock feed mill in Ecuador project is shown in the table below.

No.	Name	Main ingredients and content	Quantity (t/a)	Remarks
1	Corn	Dry matter content is about 70%, the rest is water, oil, etc.	84020	Purchased
2	Wheat	Dry matter content is about 70%, the rest is water, oil, etc.	72010	Purchased
3	Soybean meal	Dry matter content is about 40%, the rest is water, oil, etc.	60010	Purchased
4	Bran	Dry matter content is about 65%, the rest is water, oil, etc.	7205	Purchased
5	Fish meal	—	12010	Purchased
6	Methionine	C5H11O2NS	2402	Purchased
7	Lysine	C6H14N2O2	2402	Purchased

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Physical and chemical properties list

Name	Physical and chemical properties
Methionine	White crystalline powder with special smell; Melting point: 280-281℃ (decomposition); Relative density (water=1): 1.340; Stable to heat and air, unstable to strong acid, which may lead to demethylation; Soluble in water (3.3g/100ml, 25℃), dilute acid and dilute alkali, easily soluble in 95% ethanol, extremely difficult to dissolve in anhydrous ethanol, and almost insoluble in ether.
Lysine	White crystalline powder, almost odorless; easily soluble in water and formic acid, difficult to dissolve in ethanol and ether; Solubility (g/100ml water): 40 (0 degrees), 63 (20 degrees), 96 (40 degrees), 131 (60 degrees).

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Process Design of Livestock Feed Factory in Ecuador

The process flow of livestock feed in this livestock feed mill in Ecuador project is as follows:

1. Raw material reception: The bagged raw materials required for production are transported into the factory area by car, and after unloading and inspection, they are sent to the raw material warehouse for storage. The raw materials that need to be crushed are sent to the bucket elevator by the scraper conveyor and lifted to the production workshop for cleaning.
2. Cleaning: Because the purchased raw materials contain a certain amount of impurities, they need to be cleaned before entering the production equipment. The screening equipment is mainly used to remove long and large impurities such as stones and mud in the raw materials.
3. Crushing: Because the particle size of raw materials such as soybean meal is large, they need to be crushed to meet production requirements. The crushed raw materials are sent to different batching bins through distributors for temporary storage.
4. Batching: This livestock feed mill in Ecuador project adopts an automatic batching system. The powder entering the warehouse will generate a certain amount of dust at the entrance and exit.
5. Mixing: According to the feed formula requirements, various raw materials participating in the batching enter the mixer from the batching bin through the automatic batching system in turn for mixing and stirring.
6. Granulation: The mixed materials enter the granulator, and the material temperature is adjusted to 70-90℃ by steam. This process takes about 20-40 seconds, and then the granulator is used to make granules of the required size. The heating steam required for this process comes from the supply of 4t/h steam boiler, and electric heating is adopted.
7. Cooling: During the granulation process, high-temperature and high-humidity steam is introduced, and a large amount of heat is generated by the extrusion of materials. The pellet feed is easy to deform and break, and it will also produce adhesion and mildew during storage, so it must be cooled by a cold air blower.
8. Packaging: The cooled granules enter the finished product warehouse and are packaged and stored by the automatic packaging machine.

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Main production equipment for Ecuador livestock feed plant

The main production equipment of this livestock feed mill in Ecuador project is shown in the table below.

No.	Equipment Name	QTY	Process
1	Unloading Auger	3	Raw material receiving and cleaning
2	Scraper conveyor	6
3	Elevator	12
4	Pre-cleaning screen	6
5	Grading screen	3
6	Draught fan	1
7	Crusher	3	Raw material crushing
8	Rotary distributor	9
9	Automatic batching system	2	Batching
10	Batching auger	84
11	Mixer	3	Mixer
12	livestock feed pellet machine	3	Granulating
13	Cooling fan	3	Cooling
14	Cooler	3
15	Finished product packaging machine	3	Packaging
16	Pulse dust collector	5	Dust removal
17	Pulse fan	3	Boiler steam supply
18	4t/h boiler	1
19	Boiler feed pump	1 unit

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Public Utilities and Environmental Protection Engineering

① Water Supply

The boiler water consumption of this livestock feed mill in Ecuador project is 500t/a. The project has 40 employees and the domestic water consumption is 1200t/a. The company has built a new municipal pipe network to meet the water demand.

② Drainage

The drainage of this project adopts rainwater and sewage diversion, and rainwater is discharged into the municipal rainwater pipe network through the rainwater pipe network. Domestic sewage is 960t/a, and enters the sewage pipe network after passing through the septic tank.

③ Power Supply

The power consumption of this project is about 3 million kW·h/a, and the new transformer is 1500kVA.

④ Heating

The granulation process of this livestock feed mill in Ecuador project uses a 4t/h boiler for heating, which is heated by electricity and does not use other fuels and energy.

⑤ Waste Gas

The dust waste gas generated during the cleaning, crushing, batching, mixing, and granulation cooling of this project is collected by the hood + pulse bag dust collector, and then discharged from the 15m high exhaust pipe. The project generates a small amount of dust during loading and unloading, which is discharged as unorganized.

⑥ Noise control facilities

The production equipment of this project generates noise. It is planned to take measures such as factory sound insulation and foundation shock absorption to reduce the noise at the factory boundary and ensure that the noise meets the emission standards.

⑦Solid waste disposal

The impurities generated during the raw material cleaning process of this project account for about 0.2‰ of the total materials, about 48.2t/a; the dust collected by the bag dust collector of the feed production line of the project and the dust settled in the workshop generate about 9.32t/a, all of which are reused for production; the project generates about 6t/a of waste packaging materials, which are sold for comprehensive utilization; the project has 40 employees and generates 12t/a of domestic waste, which is collected and processed by the sanitation department.

In addition to this livestock feed mill in Ecuador project, we have built many cattle feed production lines, poulry feed production lines, fish feed production lines, biomass pellet production lines and organic fertilizer production line projects in Ecuador. If you also want to invest in the construction of an animal feed production line project, feel free to contact RICHI MACHINERY to obtain information such as the whole plant design, equipment layout, civil engineering, production line 3D design, equipment quotation, and delivery plan.