Complete Pine Pellet Production Line In Russia

Complete Pine Pellet Production Line In Russia

This is a 2-2.5t/h complete pine pellet production line in Russia. The project processes both pine fuel pellets and pine cat litter pellets. The client originally had a 500 kg/h wood pellet fuel production line. Due to the need for upgrading, the old production line was removed and replaced with a higher-yield pellet production line.

The project has a labor quota of about 7 people, with a one-shift system of 8 hours (no production at night) and 300 working days per year. The construction period of the entire project is 45 days.

Some of the finished products of the project will be sold to factories in local and surrounding areas as fuel for biomass boilers, and most of the products (small size) will be sold as cat litter.

capacity

investment

location

project type

The total land area of the 2-2.5t/h complete pine pellet production line in Russia project is 3000m2, mainly using a factory building for production, in which one production line is arranged. The east side of the workshop is a warehouse for storing raw materials and finished products, and the east side of the factory is an office. The construction content is detailed in the table below.

Project NameProject ContentConstruction Scale
Main ProjectProduction WorkshopCovering an area of ​​1000 m2, 1 floor. Steel Shed
Auxiliary ProjectOfficeCovering an area of ​​200 m2, 2 floors.
Storage and Transportation ProjectWarehouseCovering an area of ​​1800 m2. Steel Shed, closed except for cars entering and exiting, windows closed (all windows on the side close to Tianyuan Food are removed and closed with iron sheets)
Public ProjectWater SupplyWater Supply Pipeline Network for Nearby Villages and Towns
DrainageSeparation of Rainwater and Sewage. Domestic sewage is treated to irrigate farmland or forest land, and rainwater is discharged into nearby rainwater ditches.
Power supplyAccessed by the local substation, power distribution room 8m2
Environmental protection projectWaste gas treatmentGas collection hood, 2 sets of bag dust collectors, 1 set of activated carbon adsorption, 2 15m high exhaust pipes
Wastewater treatmentSeptic tank, wastewater temporary storage tank
NoiseEquipment foundation shock absorption; regular maintenance; sound insulation treatment
Solid waste disposal1 hazardous waste temporary storage room (10m2)

The product plan for this 2-2.5t/h complete pine pellet production line in Russia project is as follows:

NameScale (t/a)Fuel Product SpecificationsCat Litter Product Specifications
Biomass Pellets6000Cylindrical, low calorific value ≥16.9MJ/kg, ash ≤6%, sulfur 0.06%, fixed carbon content 14.41, volatile content 80.33%, diameter ≤10mm, moisture content ≤13%Cylindrical, diameter 4-10mm

The raw and auxiliary materials and resource consumption of this 2-2.5t/h complete pine pellet production line in Russia project are shown in the table below:

Serial numberNameAnnual consumptionMaximum storage capacityMoisture content
Wood chips3533t/a60t/a15%
Waste wood2612.65 t/a44 t/a15%
3Water105m3/a0/
4Electricity200,000 degrees/a0/

The maximum production capacity of the equipment in this project is about 2.6t/h. Based on an annual production of 2,400 hours, the total designed production capacity of the equipment is 6,240 tons.

Therefore, the production capacity of this complete pine wood pellet production line in Russia project is 6,000 tons, which is close to the designed production capacity of the equipment and does not exceed the total designed capacity, so the matching is good.

NameQTY
216 wood chipper machine1
65×100 High Efficiency Crusher1
MZLH520 wood pellet mill1
Feed and Discharge Belt Conveyor1
Fan4
φ80cyclone1
Bag dust collector2
Pulverizer 60 type feeding belt conveyor2
Large angle belt conveyor2
Silo1
  • Water supply: The project does not require water during the production process, and domestic water is taken from the nearby water supply network.
  • Drainage: The rainwater and sewage diversion system is adopted. Domestic sewage is treated and then used for irrigation, and rainwater is discharged into the nearby rainwater ditch.
  • Power supply: The 2-2.5t/h complete pine pellet production line in Russia project’s living and production electricity is connected by a nearby substation, with an annual electricity consumption of 200,000 kWh.

The project mainly purchases local dry wood chips and wood scraps, with a moisture content of about 15%, so the production process does not require a drying process.

  1. Chipping: Larger waste wood is crushed by a crusher to a smaller size, and then transported to a pulverizer.
  2. Crushing: A pulverizer is used to crush wood chips and small waste wood into particles below 6 mm, which are used as raw materials for the molding machine.
  3. Granulation: A conveyor belt is used to send the crushed raw materials into the pelletizer for stirring to make the raw materials evenly mixed. Then molding is carried out. Molding is to make the material into granular solid fuel under high pressure and high temperature conditions. Its working principle is to use the motor as power to drive the gear to transmit to the main shaft and flat die. Under the action of friction, the pressing wheel rotates, so that a very high friction temperature (200-300°C) is generated between the pressing wheel and the pressing die, so that the material is gelatinized by high temperature, the protein fat is coagulated and denatured, and it is squeezed out from the die hole under the pressure of the pressing wheel, and then the finished particles are sent out through the discharge port through the throwing plate.
  4. Cooling and packaging: The finished pellets made under high temperature and high pressure conditions need to be cooled. This project adopts natural cooling. After cooling, the finished products are packaged and stored.
InputOutput
NameAmount (t/a)NameAmount (t/a)
Wood chipsAbsolute dry ingredients3004Product6000
Moisture content529Crushing, granulation and packaging waste gas145 (including dust 4, moisture 141)
Waste woodDry content2220.65Loading dust0.65
Moisture392
Total6145.65Total6145.65

Note: If the moisture content of the product is 13%, the absolute dry matter in the product is 5220t and the water content is 780t.

At present, the Russian pine pellet market has broad prospects, mainly due to the following factors:

  1. Increasing demand for sustainable energy‌: Wood pellets, as a sustainable energy source, can replace fossil fuels such as coal and reduce greenhouse gas emissions. As the global demand for sustainable energy grows, the demand for wood pellets will also increase accordingly‌.
  2. Rich forest resources‌: Russia has rich forest resources, with a stable source of wood and low cost, which provides good raw material conditions for pine wood pellet processing, helps to reduce production costs and improve market competitiveness‌.
  3. ‌Government support‌: The Russian government has vigorously promoted the development of the wood pellet industry by issuing policy documents and establishing special management agencies, further promoting the expansion of the market‌.
  4. Strong demand for cat litter‌: With the increase in the number of pets and the improvement of pet owners’ awareness of pet hygiene, the demand for cat litter is also growing. As an important importer of cat litter, Russia’s demand for high-quality cat litter is particularly significant‌. Pine cat litter is favored by many consumers because of its environmental protection, economy and easy handling characteristics‌.
  5. Sufficient supply of raw materials‌: Russia has rich forestry resources and a vast forest coverage area, which provides sufficient raw materials for the production of pine cat litter. Russia’s wood processing industry has developed rapidly, and its wood production ranks among the top in the world, which provides strong support for the production of pine cat litter‌.
  6. Technological innovation and upgrading‌: Russia’s wood processing technology is constantly innovating and upgrading, providing investors with advanced production equipment and processing technology. This helps improve production efficiency and product quality and enhance the competitiveness of enterprises. ‌
  7. ‌Environmental protection trend‌: With the improvement of environmental awareness, degradable and harmless cat litter products are becoming more and more popular. As an environmentally friendly material, pine cat litter is in line with the global sustainable development consumption trend, and the market demand continues to grow‌.

If you want to build a complete pine pellet production line in Russia, feel free to contact RICHI MACHIINERY to customize the production line plan and get equipment quotation!

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RICHI Machinery is one of the world’s leading suppliers of technology and services for the animal feed, aqua feed and pet food industries, also the largest pellet production line manufacturer in China.

Since 1995, RICHI’s vision to build a first-class enterprise, to foster first-class employees, and to make first-class contributions to society has never wavered.

In the past three decades, we have expanded our business to a wide range of areas, including animal feed mill equipment, aqua feed equipment, pet feed equipment, biomass pellet equipment, fertilizer equipment, cat litter equipment, municipal solid waste pellets equipment, etc.

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