Biodegradable Cat Litter Production Line in Thailand

Biodegradable Cat Litter Production Line in Thailand

This biodegradable cat litter production line in Thailand gives a small Ratchaburi manufacturer a practical route from agricultural-material handling to a branded pet product. The project uses a 1 T/H forming and finishing train within an existing leased workshop, with six staff and one principal operating shift.

The customer’s priority is a product that can be sampled by pet shops and supplied in consistent retail bags. RICHI’s configuration focuses on qualified dry fibre, controlled mixing, one forming machine and enough drying capacity to protect the packed product.

Six net production hours over 250 working days support a 1,500-tonne annual plan. The remaining shift time covers cleaning, setup and routine service instead of being counted as uninterrupted output.

capacity

investment

location

project type

A biodegradable cat litter production line in Thailand needs a clear product brief: pellet diameter, clumping behaviour, dust level, bag weight and storage condition. Those requirements are more useful than assuming every pet owner wants the same litter.

The reference product uses soy fibre with locally procurable starch and flour ingredients, subject to supplier qualification. It is supplied for product testing before larger retail commitments.

Plant-based ingredients support a credible material story, but biodegradability and disposal statements follow testing and the approved label. Toilet-disposal or universal composting claims are not built into the machinery description.

ItemProject configuration
LocationRatchaburi, Thailand
Finished duty1 T/H on the reference blend
ProductNominal 3–4 mm clumping litter
Annual production plan1,500 tonnes
Forming trainOne dedicated 37 kW ring-die unit
Site2,100 m²; 800 m² covered production and storage
TeamSix staff across operations and support
Equipment budgetUSD 92,000
Total project budgetUSD 145,000

The total includes equipment, freight, installation, workshop adaptation, electrical and thermal connections, extraction, commissioning and contingency. It excludes land purchase, operating stock and a separate fresh-okara drying operation.

The biodegradable cat litter production line in Thailand receives qualified dried soy fibre rather than relying on outdoor drying of fresh okara. This makes the one-tonne production schedule less dependent on weather and avoids storing highly perishable wet residue in the workshop.

A reference trial blend contains 50% dried soy fibre, 25% cassava starch and 25% rice flour by dry-ingredient mass. Supplier samples establish whether the blend meets the intended clumping and handling requirements before it becomes a production formula.

MaterialReceiving check
Dried soy fibreMoisture, odour, contaminants and storage condition
Cassava starchBinder behaviour and declared specification
Rice flourFineness, condition and consistency
Process waterSuitable quality and metered addition
Retail bagsBarrier, sealing and label requirements

One mixer and one 37 kW forming unit supply the reference output. Purchased powders bypass grinding where their size already fits the recipe; a small 15 kW grinder handles material requiring further preparation.

The Mesh belt dryer is selected for up to 200 kg/h of evaporation. Its fans and drives are electrical loads, while a separate heat source supplies about 300 kW of thermal input. This distinction keeps the drying selection connected to actual water removal.

One cooler, one screen and one packing machine complete the line. At 1 T/H in 6 kg bags, output is approximately 2.8 bags/minute, within a suitable four-bag/minute packing selection.

Weigh and Blend Accepted ingredients are weighed into a 250 kg mixer. A ten-minute complete cycle provides 1.5 T/H of batch capacity, leaving margin above the forming duty. Ingredient identity and water addition are recorded for every batch.

Form the Pellets One ring die pellet machine produces the selected litter diameter. Feed rate, die condition and cutting are adjusted against the product trial, with the aim of maintaining absorption and clumping as well as handling strength.

Dry and Cool At a reference 20% forming moisture and 8% finished moisture, approximately 150 kg/h of water must be removed per tonne of product before allowances. The dryer has working margin above that duty. Pellets then cool before entering sealed bags.

Screen and Pack The screen separates unsuitable fines, while package checks confirm mass, closure and lot information. Released product stays separate from raw ingredients and cleaning activities.

For the biodegradable cat litter production line in Thailand, moisture control begins at receiving and continues through forming, drying and storage. A good dryer cannot compensate for an unidentified change in every incoming ingredient.

Operators check the centre and surface condition of representative pellets using a suitable moisture method. The working release target is approximately 6–8%, subject to the product’s storage validation.

Humidity protection continues after manufacture through appropriate bags, dry pallet storage and covered loading. This supports the retailer’s experience when the product is opened, not only its condition beside the machine.

PropertyRoutine acceptance approach
Pellet dimensionsCaliper and agreed length distribution
MoistureValidated method on a representative sample
ClumpingFixed liquid dose, contact time and handling method
FinesAgreed sieve and sample mass
AbsorptionRepeatable weighing method
Package integritySeal, mass, label and visual inspection

The biodegradable cat litter production line in Thailand retains samples from production lots. The same test method is used when an ingredient supplier or recipe changes, allowing the owner to judge the effect before shipping the product.

The 800 m² covered layout allocates 200 m² raw stock, 300 m² processing, 200 m² finished goods and 100 m² packaging and staff services. Working aisles are included, and the remaining site supports access and utilities.

Local extraction serves powder handling and packing. Dryer installation, combustible material and the heat source receive the appropriate site assessment, with service space preserved around equipment.

Routine process water is modest: roughly 130 kg/h is added at the reference forming condition before losses. Staff demand and cleaning are included separately, and fire-water requirements are assessed for the actual premises.

The customer can begin with one validated litter product and one bag format, then qualify additional sizes or blends as orders develop. This gives sales staff a clear sample and specification to discuss with pet shops.

A biodegradable cat litter production line in Thailand supports that approach through controlled batches and practical packing. It does not require several parallel forming machines to create different labels for the same physical product.

The commercial objective is consistent repeat supply, supported by documented product properties and packaging suited to local storage and delivery conditions.

Preliminary connected electrical load is approximately 85 kW, with dryer heat supplied separately. The six-person team covers preparation, forming, packing and shared supervision, quality and maintenance tasks.

A longer schedule can increase annual output if orders, staffing and services support it. If packing or drying becomes the restriction, that measured duty determines the next investment.

The biodegradable cat litter production line in Thailand therefore leaves the owner room to grow without paying for duplicate equipment before its role is established.

The equipment proposal brings ingredient trials into mixer, die, dryer and packing selection. For a biodegradable cat litter production line in Thailand, that means the promised product format and production rate are assessed together.

RICHI’s scope includes the process layout, equipment interfaces, installation guidance and operator instruction agreed for the project. Local utilities and building responsibilities are identified alongside the machinery.

The owner can compare the complete manufacturing route rather than a press price with essential finishing equipment left undefined.

If you have a suitable workshop and a pet-product buyer, send RICHI the product brief and ingredient samples. A cat litter production line proposal can then show the preparation, forming, drying and bagging required for that product.

For a biodegradable cat litter production line in Thailand, include the building dimensions, available electrical supply and proposed heat source. These details help keep the project scope and investment aligned with the actual premises.

Equipment delivery follows the agreed packing dimensions, receiving arrangements and unloading access. Foundations, electrical distribution and thermal connections are prepared against the installation drawings.

Accepted raw materials and the intended retail bags should be available for the trial. This allows operators to demonstrate the route through to a finished package and establish settings that match the commercial product.

Can a Small Manufacturer Begin with One Retail Product? Yes. A plant based cat litter production line can start with one accepted blend and bag format, making product checks and purchasing more manageable. Once the owner has repeat orders, additional formats are assessed against the same forming, drying and packing route. This gives a small business a clear first product without unnecessary parallel machinery.

What Should Be Included in a One-Tonne Equipment Enquiry? For tofu cat litter manufacturing equipment, provide the intended pellet size, clumping method, bag weight and ingredient samples. The available electrical supply and heat source also matter. Those details let RICHI assess the complete production duty, including water removal and finished packing, instead of quoting only the forming machine.

The biodegradable cat litter production line in Thailand connects an existing small manufacturing site with a defined retail product. One suitable forming machine, matched drying and consistent packing provide the core capability.

Contact RICHI with your intended litter specification and workshop information to discuss equipment quantities, utility needs, product testing and the complete installation scope.

Consultation and Definitions
Design and Engineering
Equipment Manufacturing
equipment testing
Equipment delivery
Operator Training
Wood Pellet PlantWorkshop

Who we are

RICHI Machinery is one of the world’s leading suppliers of technology and services for the animal feed, aqua feed and pet food industries, also the largest pellet production line manufacturer in China.

Since 1995, RICHI’s vision to build a first-class enterprise, to foster first-class employees, and to make first-class contributions to society has never wavered.

In the past three decades, we have expanded our business to a wide range of areas, including animal feed mill equipment, aqua feed equipment, pet feed equipment, biomass pellet equipment, fertilizer equipment, cat litter equipment, municipal solid waste pellets equipment, etc.

Email email
WhatsApp whatsapp
Get Quote!

LEAVE YOUR NEEDS

Keeping in touch with us is an effective way to solve all your problems. If you have any needs or questions, please leave your contact information, then RICHI technical consultants will send design, quotation, videos to your mailbox. You can also contact us directly via WhatsApp: +86 138 3838 9622

    Application:

    * We will store the information you have provided us. We will only use this information for the purpose of helping to answer your inquiries. We will not disclose your information to third parties.

    +
    Scroll to Top