5T/H Rice Husk Pellet Plant in Pakistan

This is another agricultural waste pellet processing project in Pakistan. The pellets processed by this 5t/h rice husk pellet plant in Pakistan project will be used as fuel for industrial boilers. Prior to this, we have exported wood pellet production lines, straw pellet production lines, peanut shell pellet production lines, waste paper pellet production lines, RDF pellet production lines, cat litter pellet production lines and dozens of feed pellet production lines to Pakistan.

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overview

The client of this 5t/h rice husk pellet plant in Pakistan project is an energy company. It invested 80,000 US dollars to build a new “biomass pellet production project”. The project covers an area of about 2,500 m2. It uses the idle factory buildings of the client and replans them. It does not involve the construction of new houses.

After the project is completed, it is expected to produce 12,000 tons of biomass pellets annually. The project has a fixed staff of 12 people, working 300 days a year, single-shift production, and one shift is 8 hours.

Biomass fuel refers to the burning of biomass materials as fuel, generally mainly agricultural and forestry waste (such as straw, sawdust, bagasse, rice bran, etc.), which is mainly different from fossil fuels.

The application of biomass fuel is actually mainly biomass pellet fuel, which is a new type of clean fuel that uses agricultural and forestry waste as raw materials, and is made into various shapes (such as blocks, granules, etc.) through processes such as crushing, mixing, extrusion, and drying, and can be directly burned.

As a biomass energy source, the rice husk pellet fuel processed by this project will be used as industrial boiler fuel in Pakistan.

5T/H

capacity

80,000 USD

investment

Pakistan

location

Biofuel

Project Type

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Construction content

The customer’s existing idle factory building in this rice husk pellet plant in Pakistan project does not include civil engineering. The main project is mainly for the re-planning of the factory building, the installation and commissioning of production equipment, and the implementation of environmental protection facilities and equipment. The specific content of the project construction is shown in the table below.

Type	Item	Project Content and Scale
Main Project	Production Plant	Covering an area of about 1500m2, including pelletizing area, raw material yard, arranging 3 ring pellet machines, forming an annual production scale of 12,000 tons of biomass pellet fuel
Storage and Transportation Project	Raw Material Yard	A raw material yard is designated on the north side of the production plant, covering an area of about 1185m2, used to store raw rice husks
	Finished Product Warehouse	A finished product warehouse is built on the east side outside the production plant, covering an area of about 300m2, used for finished product storage
Public works	Power supply	The power supply is from the municipal power supply network, with an annual power consumption of 670,000 kWh
	Water supply	The water source comes from the municipal water supply network, mainly for domestic use, with a water consumption of 180m3/a
	Drainage	The rainwater and sewage diversion system is implemented, and domestic sewage is connected to the sewage treatment station after being treated in a septic tank, and discharged into the local river after the treatment meets the standards
Environmental protection projects	Waste gas treatment	Pelletizing dust	Cyclone dust collector + bag dust collector + 15m high exhaust chimney
	Wastewater treatment	Domestic sewage is treated in septic tanks and then discharged into sewage treatment plants through municipal pipe networks. After treatment, it is discharged into local rivers after meeting the standards.
	Noise control	Install vibration damping pads on the foundation of production equipment, sound insulation of factory buildings, etc.
	Solid waste management	General solid waste: Comprehensive utilization of general solid waste
		Domestic garbage: Set up garbage collection bins and entrust the sanitation department to transport and dispose of the garbage after collection

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Product plan, production scale and product specifications

The specific products and production scale of the rice husk pellet plant in Pakistan project are shown in the table below.

Number	Product name	Production scale	Operation hours
1	Biomass rice husk fuel pellets	12000	2400h/a

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Main equipment

The main production equipment used in this rice husk pellet plant in Pakistan project is shown in the table below.

Number	Equipment name	Process	QTY
1	Rice husk pellet machine	Pellet making	3
2	Conveyor	Conveying and feeding	1
3	Cooling machine	Cooling	1
4	Bagging machine	Bagging	1

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Consumption of raw and auxiliary materials for the project

The consumption of raw and auxiliary materials for the 5t/h rice husk pellet plant in Pakistan project is shown in the table below.

Category	No.	Name	Annual Usage	Maximum Storage Capacity	Source
Raw Materials	1	Rice Husk	12000 t	280 t	Purchased from outside, transported by truck
Energy	2	Water	180 m3	/	Tap Water Network
Energy	3	Electricity	670,000 kWh	/	Municipal Power Grid

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Pakistan rice husk pellet production line design

The process flow we designed for this rice husk pellet plant in Pakistan project is as follows:

Conveying and feeding:
Use a forklift to push the raw rice husk (water content of about 12%) from the raw material yard to the suction port, and then the raw rice husk is sent into the ring pellet machine by the spiral transmission equipment of the ring pellet machine.
Granulation:
The raw material is sent into the rice husk fuel pellet making machine through the spiral transmission equipment, and the finished product is made by extrusion. The extrusion process is a physical process, without adding any adhesives, and no chemical reaction occurs. Except for the connection of the spiral transmission equipment and the discharge port, the equipment is sealed.
Cooling:
The biomass pellets after granulation are cooled by the cooler so that their temperature can reach the conditions for packaging and storage.
Packaging and warehousing:
After cooling, the biomass pellets are packaged and stored in the finished product area.

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General layout of the plant

The production plant of this rice husk pellet plant in Pakistan project is equipped with a granulation area and a raw material yard. The entrances and exits of the plant are located on the west and south sides of the plant. Aisles are set up in the production plant according to the location of the entrances and exits and around the raw material yard.

From the project layout, it can be seen that its flow of people, vehicles and freight routes are clear, and the layout of the plant area is conducive to the production collaboration of various departments during the production and operation of the project, and improves production efficiency. In general, the general layout of the proposed project is relatively reasonable.

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How to build a rice husk pellet production line in Pakistan?

Pakistan is located in South Asia, with vast plains and suitable climatic conditions, which provides unique natural advantages for rice planting. Rice is one of Pakistan’s important food crops and one of the main agricultural products for export and foreign exchange earnings. With the continuous advancement of agricultural technology and the continuous growth of market demand, Pakistan has great potential for rice planting.

The following aspects need to be considered when establishing a pellet production line in Pakistan:

‌Choosing a suitable location:
Finding a suitable plant location requires comprehensive consideration of multiple factors, including geographical location, transportation convenience, supporting facilities, policy environment, etc. For example, it should be close to the market, raw material supply or supply chain; supporting facilities (water, electricity, etc.); convenient logistics
‌Understand local policies and regulations:
Before establishing a rice husk pellet plant in Pakistan, it is necessary to understand local investment policies, tax policies, and environmental protection regulations to ensure that the project meets the requirements of local laws and regulations.
‌Choose the right equipment supplier‌:
To find a reliable rice husk biomass pellet production line equipment supplier, a good manufacturer will provide efficient process and equipment to ensure the quality and efficiency of the production line‌.
‌Technical training and personnel recruitment‌:
Provide technical training to local employees to ensure that they can operate and maintain the production line proficiently. At the same time, recruit experienced engineers and technicians to ensure the normal operation and maintenance of the production line.
‌Market research and sales strategy‌:
Before establishing a rice husk pellet plant in Pakistan, conduct market research to understand local market demand and competition, formulate appropriate product sales strategies, and ensure the market competitiveness of the product.

Through the preparation and planning of the above aspects, a biomass fuel rice husk pellet plant can be successfully established in Pakistan and ensure its normal operation and profitability.

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RICHI Service

● Consulting

Customer Consultation

We want to have a deep understanding of your industrial process, to know your exact needs of feed, wood, biomass, fertilizer or other pellet processing.

● Design

rice husk Pellet Plant Design

Based on your unique situation and industrial process, we will tailor complete biomass pellet plant you need, and inform you of every additional detail that could facilitate operation, minimize total cost.

● Manufacturing

Equipment Manufacturing

The critical components of the of the complete pellet production line equipment are built in our own workshops in Asia. Additional equipment is manufactured by our worldwide network of reliable partners.

● Testing

Quality Inspection & Testing

Before leaving the factory, all equipment will be inspected by the quality inspection department. We can also provide customers with testing services from a single machine to a complete pellet plant system, and provide you with real actual data for “worry-free use.”

● Delivery

Equipment Delivery

In equipment boxing and packaging, we adopt professional packaging and modular solutions to ensure the safe and non-destructive delivery of pellet plant equipment.

● Installation

Installation & Commissioning

Whether you choose your own subcontractor for the erection phase or you want to install everything together with us, a Richi supervisor will be around to make sure everything is mounted in a safe and thorough way.

● Training

Staff Training

We provide comprehensive training for the technicians of each rice husk pellet plant in Pakistan project. We can also continue to provide support for the technicians during latter project operation.

● After-sales

Project Follow-Up

When everything is up and running our Richiers will help you further whenever needed. We are ready to answer your call 24/7.We’ll also visit you regularly to learn about your needs.

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Who we are

RICHI Machinery is one of the world’s leading suppliers of technology and services for the animal feed, aqua feed and pet food industries, also the largest pellet production line manufacturer in China.

Since 1995, RICHI’s vision to build a first-class enterprise, to foster first-class employees, and to make first-class contributions to society has never wavered.

In the past three decades, we have expanded our business to a wide range of areas, including animal feed mill equipment, aqua feed equipment, pet feed equipment, biomass pellet equipment, fertilizer equipment, cat litter equipment, municipal solid waste pellets equipment, etc.