0086-138 3838 9622RDF Pellet Manufacturing Plant in Turkey
RICHI MACHINERY
overview
RICHI Machinery designed and delivered a complete RDF pellet manufacturing plant in Turkey with a production capacity of 12–15 tons per hour and an annual output of 100,000 tons of RDF fuel pellets. This project was implemented inside the client’s existing industrial facility, with a total land area of 6,500 m² and a building area of 4,050 m².
As a professional manufacturer of feed equipment, biomass pellet equipment, RDF pellet systems, organic fertilizer machinery, and industrial granulation solutions, RICHI Machinery provided a full engineering solution tailored to the Turkish market. The production line converts locally available industrial waste and biomass residues into high-density RDF fuel pellets suitable for cement kilns, district heating systems, and industrial boilers.
The RDF pellet manufacturing plant in Turkey operates under a continuous 3-shift system, ensuring consistent supply of alternative fuel to regional energy users. The project supports Turkey’s growing demand for renewable energy and waste-to-fuel conversion, while helping reduce landfill disposal and environmental impact.
This RDF pellet manufacturing plant in Turkey represents a modern waste-to-energy conversion system aligned with EU environmental standards and Turkey’s national renewable energy development strategy.
12-15T/H
capacity
$370,000
investment
Turkey
location
RDF
project type
RICHI MACHINERY
Client Background and Investment Motivation
The client is a regional industrial waste recycling company located in western Turkey, near major textile, grain processing, and olive oil production regions. Turkey is one of the world’s largest textile exporters and agricultural producers, generating significant volumes of biomass residues and industrial by-products.
Before this project, large quantities of combustible waste such as:
- Textile scraps
- Paper residues
- Grain processing waste
- Olive pomace
- Wood processing waste
were disposed of through landfill or low-efficiency incineration.
At the same time, cement plants and industrial boilers in Turkey have increased demand for RDF fuel due to:
- Rising coal costs
- Carbon emission regulations
- Government renewable energy incentives
Recognizing this opportunity, the client decided to invest in a large-scale RDF pellet manufacturing plant in Turkey to convert waste into valuable fuel pellets.
Their objectives included:
- Establishing a reliable RDF fuel supply business
- Reducing industrial waste disposal costs
- Supporting Turkey’s circular economy initiatives
- Creating a sustainable and profitable recycling operation
RICHI Machinery was selected as the equipment supplier due to our extensive experience in RDF pellet production systems and ability to provide complete turnkey solutions.
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Project Construction Content
The RDF pellet manufacturing plant in Turkey was constructed using the client’s existing industrial land and infrastructure, significantly reducing civil engineering costs and project timeline.
Table: Main Construction Components
| Engineering Category | Construction Content | Area / Description |
|---|---|---|
| Main production workshop | Raw material area, processing area, finished product area | 2,520 m² |
| Finished product warehouse | RDF pellet storage | 1,170 m² |
| Maintenance workshop | Equipment repair and maintenance | 20 m² |
| Office and staff accommodation | Office and employee housing | 300 m² |
| Gatehouse | Security and access control | 40 m² |
| Internal roads and logistics area | Material transport pathways | 2,450 m² |
The facility layout ensures efficient workflow, safe operation, and optimized material movement.
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Product Specification and Production Capacity
The RDF pellet manufacturing plant in Turkey produces standardized RDF fuel pellets suitable for industrial energy applications.
Table: Product and Capacity
| Product Name | Unit | Annual Output |
|---|---|---|
| RDF fuel pellets | tons/year | 100,000 |
Product Characteristics
| Parameter | Value |
|---|---|
| Pellet diameter | 8–12 mm |
| Calorific value | 4,000–4,800 kcal/kg |
| Moisture content | <20% |
| Bulk density | 600–750 kg/m³ |
These pellets are supplied to:
- Cement factories
- Industrial boilers
- CHP plants
- District heating facilities
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Raw Materials and Consumption
One of the most important factors for the success of the RDF pellet manufacturing plant in Turkey is the reliable supply of suitable raw materials. Turkey’s strong agricultural and textile sectors provide abundant combustible waste suitable for RDF production.
In particular, olive oil production in Turkey generates large quantities of olive pomace, which is an excellent biomass fuel material with high calorific value and low ash content.
Table: Raw Materials and Annual Consumption
| Raw Material | Annual Consumption (tons) | Maximum Storage (tons) | Source | Material Type |
|---|---|---|---|---|
| Grain and food processing waste | 6,500 | 33 | Flour mills, food factories | Biomass waste |
| Olive pomace (replacing herbal residue) | 6,500 | 33 | Olive oil factories | Biomass residue |
| Waste wood and wood products | 6,520 | 33 | Furniture factories | Industrial waste |
| Paper residue and cardboard waste | 17,000 | 330 | Packaging plants | Industrial waste |
| Textile waste and fabric scraps | 57,500 | 100 | Textile factories | Industrial waste |
| Other combustible industrial waste | 6,000 | 48 | Various industrial sources | Mixed waste |
Total annual raw material input: 100,000 tons
Raw Material Characteristics
All materials used in the RDF pellet manufacturing plant in Turkey meet the following requirements:
- Moisture content below 30%
- No hazardous waste content
- No plastic or PVC contamination
- No medical or toxic waste
These materials provide stable calorific value and safe combustion performance.
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Main Production Equipment
RICHI Machinery supplied the complete equipment system for the RDF pellet manufacturing plant in Turkey.
Table: Main Production Equipment List
| No. | Equipment Name | Model | Quantity | Power |
|---|---|---|---|---|
| 1 | Industrial shredder | Custom | 2 | 160–250 kW |
| 2 | Belt conveyor | Custom | 12 | 33 kW total |
| 3 | Magnetic separator | Custom | 4 | 4.4 kW |
| 4 | RDF pellet mill | Custom | 4 | 160–250 kW |
| 5 | Dust collection system | Pulse jet type | 1 | 22 kW |
| 6 | PLC control system | Siemens-based | 1 set | — |
These machines ensure reliable and efficient operation of the RDF pellet manufacturing plant in Turkey.
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Production Process Description
The RDF pellet manufacturing plant in Turkey uses a mechanical densification process without drying, since raw material moisture levels are already within acceptable range.
Step-by-Step Process Flow
Step 1: Raw Material Feeding
Raw materials are fed into receiving conveyors using loaders.
Purpose:
- Ensure consistent feed rate
- Prevent production interruption
Step 2: Primary Crushing
Raw materials enter the first shredder for size reduction.
Functions:
- Reduce large material size
- Improve process efficiency
Step 3: Magnetic Separation
Magnetic separators remove metal contaminants.
Benefits:
- Protect pellet mill
- Improve product quality
Step 4: Secondary Crushing
Materials undergo further size reduction.
Final size: 10–30 mm
This ensures optimal pelletizing performance.
Step 5: Pelletizing Process
Material enters RDF pellet mills where mechanical compression forms dense pellets.
Conditions:
- Surface temperature: 100–130°C
- Internal temperature: 40–50°C
This improves:
- Energy density
- Storage stability
- Transport efficiency
Step 6: Packaging and Storage
Finished pellets are conveyed to storage or packaging areas.
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Environmental Protection System
The RDF pellet manufacturing plant in Turkey includes advanced dust control systems.
Measures include:
- Enclosed conveyors
- Pulse jet bag filters
- 15-meter exhaust stack
Collected dust is reused in production.
Wastewater is limited to domestic use and treated via municipal systems.
Noise control includes:
- Equipment vibration isolation
- Sound insulation
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Utilities and Energy Consumption
Electricity Consumption
Annual electricity usage:
300,000 kWh
Water Consumption
Annual water usage:
150 m³
Water is used mainly for domestic purposes.
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Staffing and Operation Schedule
The RDF pellet manufacturing plant in Turkey operates continuously.
Staffing Structure
| Position | Number |
|---|---|
| Operators | 6 |
| Maintenance staff | 2 |
| Supervisors | 1 |
| Administrative staff | 1 |
| Total | 10 |
Operating Schedule
| Parameter | Value |
|---|---|
| Working days | 300/year |
| Shifts | 3/day |
| Hours per shift | 8 |
RICHI MACHINERY
Equipment Investment Cost
RICHI Machinery supplied the complete RDF pellet manufacturing plant in Turkey at a competitive price.
Equipment Cost Breakdown
| Equipment | Cost (USD) |
|---|---|
| Shredding system | $80,000 |
| Pelletizing system | $120,000 |
| Conveying system | $50,000 |
| Dust control system | $60,000 |
| Automation system | $50,000 |
| Total | $370,000 |
This price provides excellent value for a 100,000 tons/year RDF pellet plant.
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Equipment Transportation and Delivery
All equipment was shipped from Port of Qingdao to Port of Ambarli via ocean freight.
RICHI Machinery handled:
- Export packaging
- Ocean transportation
- Documentation
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Project Advantages and Operational Results
After commissioning, the RDF pellet manufacturing plant in Turkey achieved stable and efficient production.
Key results:
- Output reached 12–15 tons/hour
- Stable pellet quality
- Reliable system operation
- Low operating cost
The client successfully entered the RDF fuel supply market.
RICHI MACHINERY
Market Outlook for RDF Pellet Manufacturing Plant in Turkey
Turkey has become one of Europe’s fastest-growing RDF markets. The country’s cement industry is among the largest in Europe and increasingly uses RDF as alternative fuel.
Major advantages include:
- Strong demand from cement plants
- Abundant raw material supply
- Government renewable energy incentives
- Increasing landfill restrictions
The RDF pellet manufacturing plant in Turkey provides excellent long-term investment returns.
This RDF fuel pellet plant in Turkey demonstrates the successful conversion of industrial waste into valuable renewable fuel.
With a capacity of 100,000 tons/year and advanced pelletizing technology, the project provides:
- Stable fuel production
- Sustainable waste management
- Strong economic return
RICHI Machinery continues to support global customers with advanced RDF pellet manufacturing solutions tailored to local market conditions.
● RICHI MACHINERY
RICHI Service
● Consulting
Customer Consultation
We want to have a deep understanding of your industrial process, to know your exact needs of feed, wood, biomass, fertilizer or other pellet processing.
● Design
RDF Pellet Plant Design
Based on your unique situation and industrial process, we will tailor complete RDF pellet plant you need, and inform you of every additional detail that could facilitate operation, minimize total cost.
● Manufacturing
Equipment Manufacturing
The critical components of the of the complete RDF pellet production line equipment are built in our own workshops in Asia. Additional equipment is manufactured by our worldwide network of reliable partners.
● Testing
Quality Inspection & Testing
Before leaving the factory, all equipment will be inspected by the quality inspection department. We can also provide customers with testing services from a single machine to a complete RDF pellet plant system, and provide you with real actual data for “worry-free use.”
● Delivery
Equipment Delivery
In equipment boxing and packaging, we adopt professional packaging and modular solutions to ensure the safe and non-destructive delivery of RDF pellet plant equipment.
● Installation
Installation & Commissioning
Whether you choose your own subcontractor for the erection phase or you want to install everything together with us, a Richi supervisor will be around to make sure everything is mounted in a safe and thorough way.
● Training
Staff Training
We provide comprehensive training for the technicians of each project. We can also continue to provide support for the technicians during latter project operation.
● After-sales
Project Follow-Up
When everything is up and running our Richiers will help you further whenever needed. We are ready to answer your call 24/7.We’ll also visit you regularly to learn about your needs.
Who we are
RICHI Machinery is one of the world’s leading suppliers of technology and services for the animal feed, aqua feed and pet food industries, also the largest pellet production line manufacturer in China.
Since 1995, RICHI’s vision to build a first-class enterprise, to foster first-class employees, and to make first-class contributions to society has never wavered.
In the past three decades, we have expanded our business to a wide range of areas, including animal feed mill equipment, aqua feed equipment, pet feed equipment, biomass pellet equipment, fertilizer equipment, cat litter equipment, municipal solid waste pellets equipment, etc.
1995
RICHI Established
2000+
Serving More Than 2000 Customers
120+
RICHI Employees
140+
Exported To 140 Countries
