Complete Wood Pellet Plant In Turkey

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overview

This is a 3-3.5 t/h complete wood pellet plant in Turkey. The client of this project is a company mainly engaged in the production, processing and sales of biomass fuels. This is their second pellet production line in Turkey. This project uses the existing production plant, which covers an area of ​​2,000 square meters and a building area of ​​2,000 square meters. It uses waste wood as raw materials and produces 20,000 tons of biomass pellets annually.

After the project is completed, there will be 15 employees. Work 300 days a year, two shifts a day, 10 hours each shift. The power of this project is provided by the municipal power supply network, and the annual power load is about 50,000 kW•h.

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Construction content and project scale

The construction content of this complete wood pellet plant in Turkey project is as follows:

No.	Item		Construction Content
1	Main engineering		Covering an area of ​​2000m2, with crushing, pulverizing, granulation, raw material warehouse, and finished product warehouse
2	Public engineering	Water Supply	The water used for the project is supplied by the municipal water supply network
		Power Supply	Supplied by the municipal power grid
		Drainage	Rainwater and sewage are separated, and domestic sewage is used for forest irrigation after being treated in a three-level septic tank, and is not discharged externally.
3	Environmental protection engineering	Wastewater treatment facilities	Domestic sewage is treated in three-level septic tanks and used for forest irrigation, and is not discharged.
		Waste gas treatment facilities	The dust source of the pulverizer and shredder is fenced and discharged in an unorganized form after being collected and treated by the pulse dust removal system.
		Noise prevention and control facilities	Vibration reduction and sound insulation measures, etc.
		Solid waste disposal	Domestic garbage is collected and transported regularly by the sanitation department;
			Dust from the dust collector is reused for production.

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Products and production capacity

The product plan for this complete wood pellet plant in Turkey project is shown in the table below.

No.	Name	QTY
1	Wood Fuel Pellets	20,000 tons/year

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Main raw and auxiliary materials and annual consumption

The main raw and auxiliary materials used in this complete wood pellet plant in Turkey project are shown in the table below.

No.	Material Name	Amount	Source
1	Waste Wood	20,000 tons	Purchased

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List of main wood pellet processing equipment for the Turkey project

The main equipment and quantity of this complete wood pellet plant in Turkey project are shown in the table below.

No.	Equipment Name	QTY
1	wood Shredder	1
2	wood pellet hammer mill	1
3	wood pellet mill	2
4	Forklift	2
5	Pulse Dust Removal System	1

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Turkey Wood pellet production process design

Brief description of the process flow:

This complete wood pellet plant in Turkey project places the purchased large pieces of raw materials on the shredder through a forklift or shovel for crushing. The small pieces of raw materials are crushed together with the crushed materials through a pulverizer (the particle size after crushing is less than 5mm).

The crushed wood powder is then transported to the pelletizing room of the wood chip pellet machine through a pipeline. Through the high-speed rotation of the pressing wheel, the wood chip raw materials begin to heat up and soften (the pressure of the high-speed rotating pressing wheel can reach 300T, and the wood chip temperature can reach 100℃~130℃). The softened and heated wood chip raw materials are extruded through the holes of the template under strong pressure.

In this process, the density of the wood chips is increased, the moisture content is reduced, and the compression ratio is 5.5:1.

Then it is naturally cooled and dried, and transported to the finished product warehouse for packaging and shipment.

During this production process, dust and waste gas are generated in the crushing and pulverizing stages because the equipment cannot be sealed. In the pelletizing stage, since the equipment is sealed and the biomass pellets are extruded and formed before being output, there is basically no dust and waste gas overflow in this stage.

Note: The moisture content of the raw materials in this wood pellet production line project is 8%~15%, which meets the requirements of pelletizing, so no drying or water addition is required during the production process.

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What is the prospect of building a wood pellet plant in Turkey?

The prospect of building a complete wood pellet plant in Turkey is relatively optimistic. The following is a detailed analysis:

1. Market potential

(1) Growing demand for biomass energy

• Energy diversification policy: The Turkish government is promoting energy diversification and reducing dependence on fossil fuels. Biomass energy, as an important part of renewable energy, is supported by policies.
• Wood pellets as clean energy: Wood pellets are an efficient biomass fuel that is widely used in heating and power generation. With the increase of environmental awareness, the demand for wood pellets is expected to continue to grow.

(2) Export opportunities

• Strong demand in the European market: European countries have a huge demand for biomass energy, especially in Northern and Western Europe. Turkey is strategically located and can easily export wood pellets to the European market.
• Local market demand: Turkey’s domestic demand for clean energy is also increasing, especially in rural areas and small and medium-sized enterprises. As an economical and environmentally friendly fuel, wood pellets have a broad market space.

2. Policy and regulatory environment

(1) Government support for renewable energy

• Subsidies and incentives: The Turkish government provides subsidies, tax incentives and low-interest loans for renewable energy projects, which provides policy guarantees for the construction of complete wood pellet plant in Turkey.
• Environmental protection policy: Turkey is strengthening environmental protection efforts to reduce greenhouse gas emissions. Wood pellets, as a low-carbon fuel, are in line with the country’s environmental protection policy direction.

(2) EU standards

Export market regulatory requirements: If you plan to export wood pellets to EU countries, you need to meet EU sustainability and environmental standards, which may increase production costs, but also provide market access opportunities for high-quality products.

3. Raw material supply

(1) Abundant forestry resources

• Adequate local wood resources: Turkey has abundant forest resources and an adequate supply of wood raw materials. In addition, waste materials (such as sawdust and wood chips) generated by the wood processing industry can also be used as raw materials for the production of wood pellets.
• Utilization of agricultural waste: In addition to wood, agricultural waste (such as fruit branches and straw) can also be used as raw materials to achieve resource recycling.

(2) Raw material cost advantage

Sufficient local raw material supply: Sufficient local raw material supply and low transportation costs help reduce production costs.

4. Technology and innovation

(1) Advanced production technology

• Europe’s leading technological level: Turkey can learn from and apply Europe’s advanced wood pellet production technology to improve production efficiency and product quality.
• Strong R&D capabilities: Turkey has many well-known engineering and technology research institutions that can provide technical support for the research and development of wood pellets.

(2) Innovative product development

• High-quality wood pellets: By improving the production process, high-quality wood pellets with high calorific value and low ash content are produced to meet the needs of the high-end market.
• Environmentally friendly packaging: The use of environmentally friendly packaging materials meets consumers’ expectations for sustainable development.

5. Competitive environment

(1) Intense market competition

• International brands dominate: The Turkish wood pellet market is dominated by many international brands, and new entrants need to face fierce competition.
• Opportunities for local brands: Local brands can win market share through differentiation strategies (such as emphasizing local raw materials and customized services).

(2) Brand and channel building

• Brand awareness: Building strong brand awareness is the key to success, and brand influence needs to be enhanced through marketing and consumer education.
• Multi-channel sales: In addition to traditional sales channels, e-commerce platforms and supermarkets are also important sales channels.

6. Challenges and risks

(1) High regulatory compliance costs

Complying with environmental and sustainability regulations in Turkey and the EU requires high costs.

(2) Market competition pressure

The strong position of international brands may put pressure on new entrants.

(3) Stability of raw material supply

Although Turkey is rich in forestry resources, the stability of raw material supply may be affected by seasonal factors and policy changes.

7. Development suggestions

(1) Focus on the high-end market

Develop high-quality, high-calorific value wood pellet products to meet the needs of the high-end market.

(2) Strengthen R&D and innovation

Cooperate with scientific research institutions to develop innovative products, such as functional wood pellets for specific market needs.

(3) Brand and marketing

Strengthen brand promotion through channels such as social media, industry exhibitions and environmental protection activities to enhance market awareness.

(4) Focus on sustainable development

Use sustainable raw materials and environmentally friendly packaging to attract environmentally conscious consumers.

(5) Multi-channel sales

Establish an online and offline sales network to cover more consumers.

The prospects for building a complete wood pellet plant in Turkey are relatively optimistic. Huge market demand, policy support, abundant raw material supply and advanced technology level provide favorable conditions for the development of the industry. However, enterprises need to face fierce market competition and strict regulatory requirements. By focusing on the high-end market, strengthening R&D and innovation, focusing on brand building and sustainable development, enterprises can occupy a place in the Turkish wood pellet market and achieve long-term growth.

If you are interested in our complete wood pellet plant in Turkey project and want to carry out wood pellet processing or biomass pellet processing. Feel free to contact RICHI MACHINERY to get free process design solutions, civil engineering solutions and equipment quotes!