0.8-1T/H Organic Fertilizer Manufacturing Plant In Malaysia

RICHI MACHINERY

Overview

With the increasing demand in the fertilizer market and the development of industry, the shortage of water resources has become more and more serious. The treatment of water pollution has become indispensable.

In water treatment technology, water purifier plays an important role. In this context, the project customer, a biotechnology company from Malaysia, invested 120,000 US dollars to use vacant factory buildings to build an annual production line project of 2000t of biological organic fertilizer and 2000t of water purifier. The project covers an area of 610m2. This project is a new project.

The small organic fertilizer manufacturing plant in Malaysia project has 8 employees, one shift for 8 hours a day, no production at night, and an annual operation time of 300 days. This project does not have a canteen or dormitory.

In this organic fertilizer production project, as a production line manufacturer, RICHI MACHINERY not only provides customers with a full set of organic fertilizer processing equipment, but also provides a full set of water purifier production line equipment. It is worth mentioning that although RICHI is well-known as a granule production line manufacturer, our Russian equipment can also be used to process various powdered products, such as purifier granules, water purifiers, etc.

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Project composition

This small organic fertilizer manufacturing plant in Malaysia project uses vacant factory buildings with a total construction area of 610m2. After transformation, it is used for the production of biological organic fertilizers and water purifiers.

The construction content mainly includes production workshops (construction area of 300m2), raw material storage areas (construction area of 80m2), finished product storage areas (construction area of 80m2), and metering rooms (construction area of 24m2), and supporting environmental protection, water supply, power supply and other projects.

The overall shape of the factory building of this project is rectangular. The entrance and exit of the factory area is located on the east side, close to the road. The raw material storage room, production workshop, and metering room are arranged from north to south in the west of the factory area, and the finished product storage area and hazardous waste temporary storage room are arranged in the east of the factory area.

The main construction content is shown in the table below.

Number	Type	Building name	Construction content
1	Main engineering	Biological organic fertilizer and water purifier production area	Building area 300m2, 2 hoppers with a volume of 7.2m3 each are set on the ground, 2 production lines (4 tubular screw conveyors, 2 high-speed mixers, 2 automatic weighing and packaging machines) are built, one for use and one for backup
2	Storage and transportation engineering	Raw material storage area	Building area 80m2, rain and sun protection, ground anti-corrosion and anti-seepage
		Finished product storage area	Building area 80m2, rain and sun protection, ground anti-corrosion and anti-seepage
3	Auxiliary engineering	Measuring room	Building area 24m2, equipped with 1 platform scale
4	Life and office facilities	Office	Building area 20 square meters
5	Public works	Water supply	Relying on municipal water supply pipelines
		Power supply	Relying on municipal power supply network
6	Environmental protection engineering	Waste gas treatment	Exhaust fan
		Noise treatment	Sound insulation, shock absorption
		Solid waste treatment	Hazardous waste temporary storage room (5m2), garbage bin
		Environmental risks	Chemical storage room, intercepting ditch, collection pool

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Project product plan and main raw and auxiliary materials

The production scale of this small organic fertilizer manufacturing plant in Malaysia project is 2000t of biological organic fertilizer and 2000t of water purifier per year. The main product plan and specifications of the project are shown in the table below.

Number	Name	Annual output	Main specifications
1	Biological organic fertilizer (solid)	2000t	5kg/bag
2	Water purifier (solid)	2000t	Customized according to customer needs

The main raw and auxiliary materials and energy consumption of this project are shown in the table below.

Number	Name	Annual usage
1	Water	120t
2	Electricity	300,000 kWh
3	Plastic woven bags	600,000
1	Magnesium chloride (powder)	400t
2	Magnesium sulfate (crystal)	400t
3	Ferrous chloride (crystal)	500t
4	Ferrous sulfate (crystal)	500t
5	Decolorizing agent (liquid)	200t
1	Potassium fulvic acid (powder)	300t
2	Amino acid (crystal)	500t
3	Urea (crystal)	400t
4	Potassium dihydrogen phosphate (crystal)	400t
5	Potassium sulfate (crystal)	400t

• Magnesium chloride: bagged yellow-brown powder, chemical formula MgCl2, easy to absorb moisture, easily soluble in water and alcohol, non-flammable, melting point 709°, boiling point 1412°, decomposition temperature about 110°, relative density 2.235. It can be used to make purifiers to quickly flocculate and precipitate suspended matter in water without secondary pollution.
• Magnesium sulfate: bagged white crystals, chemical formula MgSO4, easily soluble in water, slightly soluble in ethanol, glycerol, ether, insoluble in acetone, non-flammable, melting point 1124°, relative density 2.66, irritating. It can be used to make purifiers to quickly flocculate and precipitate suspended matter in water without secondary pollution.
• Ferrous chloride: bagged yellow-green crystals, irritating and corrosive. Ferrous chloride has a unique decolorization ability and is suitable for wastewater treatment in dye intermediates, printing and dyeing, and papermaking industries. It can simplify the water treatment process, shorten the water treatment cycle, and reduce the cost of water treatment; it has obvious treatment effects on various types of sewage, electroplating, leather, and papermaking wastewater, and the removal rate of various heavy metal ions in wastewater and sewage is close to 100%; the treatment cost is low, and it is an ideal agent for sewage treatment.
• Ferrous sulfate: bagged blue-green monoclinic crystal, odorless, soluble in water, almost insoluble in ethanol, non-flammable relative density (d15) 1.897, irritating, melting point 64°. Ferrous sulfate can be used for flocculation and purification of water, as well as removal of phosphates from urban and industrial sewage to prevent eutrophication of water bodies.
• Decolorizer: barreled colorless and transparent liquid, as a water-soluble cationic polymer, it has the advantages of high positive charge density, good water solubility, easy to control molecular weight, high efficiency and non-toxicity, low cost, etc. It can be used for decolorization, flocculation and purification in the water treatment process. The maximum storage capacity of the decolorizer for this project is 10t.

• Potassium humate: It is a short carbon chain molecular structure substance extracted from natural humic acid through biological fermentation with plant residue as raw material. It is used in agriculture and horticulture industries and has the following benefits: prevention and control of plant diseases, enhanced waterlogging resistance; stimulating plant microbial activity; slow-release fertilizer, improved fertilizer and pesticide utilization; improved nutrient absorption, promoted plant germination and growth; accelerated precipitation and decomposition, improved soil structure.
• Amino acids: Agricultural amino acids, in bagged crystal form, are a highly efficient amino acid nutrient solution directional concentrated extract. There are mainly 18 free amino acids, including 9 essential amino acids, with a content of about 25%, and a total content of about 45.1% of various amino acids. It also contains 18.2% of organic and inorganic nitrogen, about 0.5% of phosphorus, and 2.2%-4% of potassium (three necessary elements for crops) required by crops, which has long-term and short-term nitrogen and potassium supplementation effects on crop growth.
• Urea: It is an organic compound composed of carbon, nitrogen, oxygen, and hydrogen, and is a white crystal. As a neutral fertilizer, urea is suitable for all kinds of soils and plants. It is easy to store, easy to use, and has little destructive effect on the soil. It is currently a chemical nitrogen fertilizer with a large usage.
• Potassium dihydrogen phosphate: It is used as a high-efficiency phosphorus-potassium compound fertilizer in agriculture; potassium dihydrogen phosphate products are widely used in almost all types of crops, such as various types of cash crops, grains, fruits, vegetables, etc., with many excellent effects such as significantly increasing production and income, improving quantity and optimizing quality, resisting lodging, resisting diseases and pests, and preventing premature aging. It also has the effect of overcoming the nutritional deficiencies caused by the decline in the absorption capacity of the root system due to aging in the late stage of crop growth.
• Potassium sulfate: Potassium sulfate has low hygroscopicity, is not easy to clump, has good physical properties, is easy to apply, and is a good water-soluble potassium fertilizer. Potassium sulfate is particularly suitable for cash crops that are afraid of chlorine and like potassium, such as tobacco, grapes, beets, tea trees, potatoes, flax and various fruit trees.

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Main production equipment of the project

The main production equipment of the small organic fertilizer manufacturing plant in Malaysia project is shown in the table below.

Number	Equipment name	QTY
1	Tubular screw conveyor	4
2	Organic fertilizer mixer	2
3	Automatic weighing and packaging machine	2
4	Bench scale	2

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Process flow of the Malaysia organic fertilizer production plant

This small organic fertilizer manufacturing plant in Malaysia project uses the existing factory building, and the construction period is 2 months. The project construction period is mainly for the installation of production equipment and environmental protection equipment. According to the customer’s needs, RICHI Engineering designed the process flow for the customer as follows:

1. Potassium humate (powder), amino acid (crystal), urea (crystal), potassium dihydrogen phosphate (crystal), potassium sulfate (crystal) are manually measured and put into the hopper manually, and then transported to the high-speed mixer (closed type) through a tubular screw conveyor.
2. After the materials are sheared and mixed evenly in the high-speed mixer, they are transported to the automatic weighing and packaging machine (closed type) through a tubular screw conveyor.
3. The weighed and packaged products are manually inspected for packaging, and the well-packaged products are placed in the finished product storage area.

1. Magnesium chloride (powder), magnesium sulfate (crystal), ferrous chloride (crystal), ferrous sulfate (crystal) and decolorizer (liquid) are manually weighed and put into the hopper, and then transported to the high-speed mixer (closed type) through a tubular screw conveyor.
2. After the materials are sheared and mixed evenly in the high-speed mixer, they are transported to the automatic weighing and packaging machine (closed type) through a tubular screw conveyor.
3. The packaged products are weighed and manually inspected, and the well-packaged products are placed in the finished product storage area.

All process flows of this small organic fertilizer manufacturing plant in Malaysia project are carried out at room temperature, without the need for heating and drying. There is no chemical reaction between the materials. When the two products are exchanged for production, there is no need to use water to clean the equipment.

When the upstream product residue does not exceed 10% during the exchange production, there is no impact on the production quality of the downstream products, because the properties of all raw materials in the biological organic fertilizer are suitable for the auxiliary function of the water purifier product, such as potassium humate, phosphate, sulfate, etc.

Amino acids, urea, etc. are necessary substances for the cultivation and treatment of nitrifying bacteria in sewage during the process of purifying water quality. On the other hand, the residual materials of water purifier (no more than 10%) contain nitrogen elements and magnesium, iron, sulfur, chlorine and other substances required by fertilizers.

Therefore, in the production design of this process, as long as the residual of different upstream and downstream products is controlled, the exchange production will not affect the quality of each product.

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Analysis of the rationality of the general layout

The total construction area of the small organic fertilizer manufacturing plant in Malaysia project is 610m2. The overall plant is rectangular. The entrance and exit of the plant are located on the east side, close to the road. The raw material storage room, production workshop, and metering room are arranged from north to south in the west of the plant.

The finished product storage area and the hazardous waste temporary storage room are arranged in the east of the plant, which is convenient for solid waste collection and transportation. The functional divisions in the site are clear, which is convenient for production and management. From the analysis of the overall layout of the building, the general layout of this project is reasonable.

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How to build a small organic fertilizer production line in Malaysia?

With the rapid development of green agriculture, the status of organic fertilizer in agricultural production is becoming more and more important. In order to meet market demand, many companies have been involved in organic fertilizer production. So, how to build a small organic fertilizer manufacturing plant in Malaysia to enhance the competitiveness of enterprises?

Selecting high-quality raw materials is the key to successfully producing organic fertilizer. The raw materials of small-scale organic fertilizer production lines are diversified, and livestock and poultry manure, crop straw, fruit and vegetable waste, etc. can be used. At the same time, microbial agents can be added according to the characteristics of the raw materials to improve the biological activity of organic fertilizer.

The production of organic fertilizer requires a series of professional equipment, including fermentation equipment, crushing equipment, mixing equipment, granulation equipment, drying equipment, screening equipment and packaging equipment.

The series of organic fertilizer equipment provided by our manufacturer has been carefully designed and manufactured to fully meet the needs of small organic fertilizer manufacturing plant in Malaysia. The following are some of the features of our equipment:

• Fermentation equipment: RICHI turning machine has the characteristics of compact structure, easy operation and good turning effect;
• Crushing equipment: RICHI organic fertilizer crusher is suitable for a variety of materials, and has no screen design to avoid clogging;
• Granulation equipment: The organic fertilizer pellet machine has a simple structure and is easy to operate. The appropriate granulation method can be selected according to the characteristics of the raw materials;
• Screening equipment: The drum screening machine has a good screening effect and can improve the quality of the finished organic fertilizer.
• …

Mastering the production process of organic fertilizer can help improve production efficiency and reduce costs. The production process includes fermentation, crushing, mixing, granulation, drying, screening, packaging, etc. The equipment we provide has good operating performance and can help enterprises quickly get started with production.

In the actual process design process, it is necessary to finalize the process flow according to the customer’s product type and raw material type. For example, some customers want to process powdered organic fertilizer, so they can be directly packaged after mixing; some customers already have fermentation equipment, so there is no need to configure the fermentation process…

During the production process, we must pay attention to environmental protection and reduce pollution. Our organic fertilizer equipment adopts a closed structure and advanced emission treatment technology to effectively reduce environmental pollution.

The key to building a high-quality small organic fertilizer production line is to select high-quality raw materials, purchase professional equipment, master the production process and pay attention to environmental protection.

As a professional organic fertilizer equipment manufacturer, we are committed to providing customers with one-stop solutions. Our fertilizer equipment not only has superior performance, but also reasonable price, suitable for all types of organic fertilizer production enterprises.

In the process of purchasing equipment, after-sales service and technical support are equally important. We provide a full range of after-sales services, including equipment installation and commissioning, operation training, equipment maintenance, etc., to ensure that customers can smoothly put into production. At the same time, we also provide regular technical upgrade services to help customers cope with market changes and continuously improve their competitiveness.

The small organic fertilizer production line has a high degree of automation and is simple and easy to operate. Throughout the production process, our equipment can effectively reduce energy consumption and increase output, thereby reducing production costs and giving organic fertilizers a clear price advantage. In addition, our equipment combination ensures the stability of organic fertilizer quality, which helps companies stand out in market competition.

As a professional organic fertilizer equipment manufacturer, we always adhere to the concept of green environmental protection and provide high-quality and reliable production line equipment for organic fertilizer manufacturers. Choosing our small organic fertilizer manufacturing line equipment, you will contribute to the cause of green environmental protection, and also create greater economic benefits for the company.

If you want to build a small organic fertilizer manufacturing plant in Malaysia, feel free to contact us for plant construction plans, process designs, equipment configurations and quotations!