
Complete Wood Pellet Line solution
1-2T/H complete wood pellet line comes with everything you need to process just about any wood and biomass, including sawdust, shaving, log, etc., palm waste, bamboo, straw, hay, corn, rice husks, shells, sugar cane, olive pomace, sugar beets, cassava, carbon, waste paper, plastic, rubber and more. It can be used to produce pellets of all kinds, allowing you to speed up your production process and improve your bottom line.
complete wood pellet line construction
โ Richi Machinery โ
Our wood pellet line can process wood fuel pellets, wood cat litter pellets, wood based animal bedding, wood based feed, wood based fertilizer, etc. You can use pure wood raw materials or mix other raw materials and additives.
Wood fuels have a great developmental scope. The trend and demand are on the rise. It helps in waste reuse and decreasing air pollution, and it is highly economical and convenient. People are finding ways to reduce waste and to recycle them. The main solution to this is to use biomass fuels. Setting up a complete pellet line has a great opportunity.
Richi Machinery, is a reliable supplier of systematic solution for wood pellet manufacturing. Welcome to visit our wood pellet mill manufacturing factory or the complete wood pellet line project we built across the world. We offer the reasonable plan, wood pellet equipment and price!
- Byproducts: In addition to pellets, our system can also process sawdust, wood chips, and biomass briquettes.
- 1-2 T/H Wood Pellet Line Price: 39,000-270,000 USD
1-2
Production capacity๏ผtons/hour๏ผ
2-14
Pellet size๏ผmm๏ผ
Who invests in the complete wood pellet line?
Customers from various industries such as the wood industry, energy industry, waste recycling industry, environmental protection companies, furniture factories, etc. can invest in building a wood pellet production line. As long as you are optimistic about the prospects of wood pellet processing and have sufficient wood raw materials, you can invest in wood pellet processing.
Timber mill
Sawdust mill
Wood Recycling Plant
wood pellet factory
Building Materials Company
Furniture Factory
power plant
Requirements for raw materials
To process wood pellets, you need to determine the raw materials, including the type of raw materials (sawdust? chips? shavings? trunks? branches?), the moisture content of the raw materials, the cleanliness of the raw materialsโฆ The condition of the raw materials before entering the wood pellet system is the primary condition to ensure the quality of the final wood pellets.
What is your Main/primary raw materials? (Aim to design crushing system)
You can choose one raw material or different raw materials. The crushing process and crushing equipment for different raw materials may be different.
Most are wood log? most are wood chips? most are wood sawdust? most are irregular shapeโs waste of wood ? or others , such as EFB ? or crop such as straw, husk, shell, leaves, grass โฆ. ?
What is the moisture of your Main/primary raw materials?
- Dry type moisture =< 20% ? if yes , dont need drying system in your design.
- Wet type moisture > 20%, if yes , need drying system in your design.
Are your raw materials clean? Do they contain impurities?
Some customersโ raw materials are pure sawdust, but most customersโ raw materials contain various impurities such as nails and cigarette butts, and they need to be equipped with screening and cleaning equipment, iron removers, permanent magnet cylinders and other equipment to remove impurities from the raw materials.
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composition of complete wood pellet line
A complete wood pellet line generally includes cleaning, crushing, drying, granulating, cooling, screening, packaging and other systems. In addition to these main systems, there are also mixing, storage, dust removal, electronic control, steam system and palletizing system. According to the customerโs product requirements and process requirements, not every system is necessary. All can be adjusted and modularized.
Raw material cleaning system
Remove impurities such as stones and metals from the raw materials to ensure the safe operation of subsequent equipment and the quality of pellets.
Raw material crushing system
Crush the wood raw materials to a particle size suitable for pelletizing, improve pelletizing efficiency and pellet quality.
Raw material drying system
Reduce the moisture content of the raw materials to meet the pelletizing requirements, improve pellet density and combustion efficiency.
Raw material pelleting system
Press the crushed and dried raw materials into high-density pellet fuel for easy storage and transportation.
wood Pellet Cooling system
Reduce the temperature of the pellets to prevent agglomeration and mildew, and facilitate subsequent screening and packaging.
wood Pellet Screening system
Remove unqualified pellets and powder, ensure uniform particle size, and improve product quality.
wood Pellet packaging system
Pack the finished pellets according to a certain weight for easy storage, transportation and sales.
Assistance Systems system
Including dust removal, electrical control, etc., to ensure safe, environmentally friendly and efficient operation of the production line.
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customized complete wood pellet line design
At RICHI MACHIENRY, complete wood pellet lines are basically customized. There are very few customers whose needs, raw materials, product requirements, and plant conditions are similar. Below, RICHI will list 5 wood pellet line design plans for you, which are customized for customers in the United States, Russia, the United Kingdom, Denmark, New Zealand, and Ecuador. From these process flow charts, it can be seen that the output is basically the same, but the process design and equipment configuration are different.
01
complete wood pellet line design for United States project
This project targets raw materials such as thin tree trunks and wood blocks. What is special is that the raw materials of this customer contain a lot of nails. This requires setting up multiple iron removal links in this process. The process flow of this design is: raw material slicing โ raw material crushing โ two-stage sawdust crushing โ raw material stacking โ drying โ silo storage โ granulation โ cooling โ screening โ packaging
02
complete wood pellet line design for United Kingdom project
The raw materials of the customer who adopts this process are wood chips and sawdust, which contain metal impurities. According to the customerโs needs, plant height, and investment budget, we designed the process flow for him as follows: feeding + iron removal โ wood chip crushing โ drying โ silo storage โ granulation โ cooling โ screening โ packaging
03
complete wood pellet line design for Denmark project
For customers who use this process, their raw materials are also wood chips. Unlike the previous plan, this is a disconnected solution, and several manual links are required in the middle. The investment in this wood pellet line is much lower than the previous design. The process flow: wood chip crushing โ on-site stacking โ drying โ on-site stacking โ forklift transportation โ pelletizing. Obviously, The wood pellet processed by this production line will be cooled naturally and then manually packaged.
04
complete wood pellet line design for russia project
The raw materials of customer who use this process are logs and sawdust. The processing methods of the two raw materials are different. For logs, slicers + hammer mills will be used to crush them; for sawdust, drum screens + iron removers are needed to clean them without crushing. After the raw materials are crushed, they will be sent to the dryer together. Then the pellet processing is completed through the process of silo storage, pelletizing, cooling, screening, and packaging.
05
complete wood pellet line design for Ecuador project
The raw materials of customers who use this process are logs and dry wood chips. The processing methods of the two raw materials are different. For logs, slicers + hammer mills will be used to crush them; after crushing, they will be piled up on the spot and then sent to the dryer for drying; for wood chips, since they account for a small proportion, only a small sawdust making machine is needed to process them. After crushing, they will be put into the silo together with the dried log sawdust, and then the pellet processing will be completed through the process of silo storage, pelletizing, cooling, screening, packaging and other stages.
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Our focus is to bring your performance forward. Our expertise in sustainable energy production is at your disposal.
Get in touch with our specialists through our website or the link below.
What raw materials can be used?
Complete wood pellet line is suitable for all kinds of wood raw materials, no matter the size, moisture content, or impurities. Maybe your raw material is building formwork with many nails; maybe your raw material is high moisture piers used in docks; maybe your raw material is particularly thick tree trunksโฆ Donโt worry, for any raw material, our team of engineers will come up with the most suitable production line solution.
wood log
wood chips
wood sawdust
yard waste
wooden pallets
wood waste
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equipment needed to start 1-2T/H complete wood pellet line
There are many equipments used in complete wood pellet line, which mainly include crushing equipment (shredder, slicer, wood hammer mill, slice crushing machine, sawdust making machine, etc.), dryer (drum dryer, belt dryer, tree dryer, wood chip dryer, sawdust dryer, etc.), wood pelletizer (sawdust pellet machine, wood chip pellet machine, softwood pellet mill, hardwood pellet mill, pellet stove pellet making machine), cooler, screening machine, baling scale (Fully automatic baling machine, seam baling machine, thermoplastic sealing, ton bag scale, fully automatic palletizer), biomass wood silo (custom volume), boiler, dust collector, conveyor (Belt conveyor, bucket elevator, scraper conveyor, etc.), Electric control cabinetโฆ
According to customer needs, we will configure different equipment combinations, different degrees of automation, and different electrical components for customers.
debarking machine
The raw material required is tree trunks, and a debarking machine is required to ensure the quality of the raw material and particles.
Wood splitter
This device is used to reduce the diameter of a tree trunk. It is usually used for tree trunks with a very large diameter.
wood chipper machine
This is one of the most widely used wood processing equipment, mainly used to process tree trunks, branches, wood strips, etc. into wood chips.
wood pallet Crusher
This is equipment specially used for crushing wooden pallets and formwork, and also processing these raw materials into wood chips.
sawdust making machine
This is a multifunctional crushing equipment that can process both wood chips and sawdust. However, it is mainly used for small-scale processing.
wood pellet hammer mill
This equipment is mainly used to process wood chips into sawdust. It is not only used in pellet production lines, but can also be directly used to process horse beds and animal bedding.
wood pellet machine
Used to process crushed raw materials into wood particles.
wood chip dryer
Used for drying wood chips, sawdust and other high moisture materials of various sizes..
pellet cooler machine
Used to cool the prepared wood pellets to ensure the quality and hardness.
vibrating screening machine
Used to screen out qualified wood pellets.
Automatic Bagging Machine
Used for packaging various types of wood pellet products.
Jumbo Bag Filling Machine
For wood pellet packaging of 500 kg and above.
mixing machine
When using different raw materials, a mixer is needed to ensure uniformity of particle quality.
Drum screening machine
Mainly used to screen out impurities such as nails, stones, etc. from wood chips, sawdust and shavings.
Pulse dust collector
According to the process requirements, single-point dust removal and centralized dust removal systems can be set up to purify the production environment.
Scraper conveyor
Used for material transportation between different systems.
belt conveyor machine
It is also a part of the conveying system. It can be customized to be mobile.
bucket elevator conveyor
Used in process design for longitudinal conveying.
Electric control cabinet
Used to control the automated production and operation of the entire small wood pellet plant.
Storage silo
It is used to temporarily store sawdust, wood chips and other materials in the production line. It can also be used to store wood particles.
Boiler
It delivers steam and provides heat source for the entire small wood pellet plant.
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Equipment list for standard 1-2T/H complete wood pellet line
In order to give you a better understanding of the equipment needed for a 1-2 t/h wood pellet line, here RICHI will give you a standard and complete list of 1-2t/h wood pellet processing equipment.
NO. | NAME | MODEL | QTY | NO. | NAME | MODEL | QTY |
1 Chipping system | 4 Pelleting system | ||||||
101 | Inlet belt conveyor | 1 | 401 | Bucket elevator | TDTG40/23 | 1 | |
102 | Wood chipper | 1 | 402 | Upper level indicator | KF1500 | 1 | |
103 | Output belt conveyor | JLBX-215 | 1 | 403 | Storage bin | 4mยณ | 1 |
2ย Crushing system | 404 | Lower level indicator | KF1500 | 1 | |||
201 | Buffer bin | 2mยณ | 1 | 405 | Air Cannon | 2 | |
202 | Wood crusher | SFSP 66*60 | 1 | 406 | Cyclone | ั600 | 1 |
203 | Cyclone | ั1000 | 1 | 407 | Draught fan | 4-72-3.6a | 1 |
204 | Pneumatic three-way | YSTZ22A | 1 | 408 | Air lock | GF.5 | 1 |
205 | Pulse dust collector | TBLMa.36b | 1 | 409 | Wood pelletizer | SZLH-M420 | 1 |
206 | Draught fan | 9-19-5.6a | 1 | 410 | Bucket elevator | TDTG36/18 | 1 |
207 | Air lock | GF.24 | 1 | 411 | Storage bin | 1 | |
208 | Upper level indicator | KF1500 | 2 | 412 | Air lock | GF.30 | 1 |
209 | Wind box | 4m*1m*1.5m | 1 | 413 | Cooling machine | SKLN11*11 | 1 |
210 | Lower level indicator | KF1500 | 2 | 414 | Draught fan | 4-72-4.5A | 1 |
211 | Air Cannon | 2 | 415 | Cyclone | SK600 | 1 | |
212 | U-Screw conveyor | TLSSU30 | 1 | 416 | Air lock | GF.5 | 1 |
3 Drying system | 5ย Packing system | ||||||
301 | U-screw conveyor | TLSSU30 | 1 | 501 | Bucket elevator | TDTG36/18 | 1 |
302 | Drying machine | ั1200*120000 | 1 | 502 | Vibrating screener | TDZS63 | 1 |
303 | Cyclone | ั600 | 2 | 503 | Upper level indicator | KF1500 | 1 |
304 | Draught fan | 4-72-5c | 1 | 504 | Storage bin | 4mยณ | 1 |
305 | Air lock | GLF.30 | 2 | 505 | Lower level indicator | KF1500 | 1 |
306 | U-screw conveyor | TLSSU30 | 1 | 506 | Pneumatic gate valve | TZMQ30A | 1 |
307 | Bucket elevator | TDTG40/23 | 1 | 507 | Packing machine | DCS-50 | 1 |
308 | Pneumatic three-way | YSTZ22A | 1 | 508 | Belt and sewing machine | DCS-50 | 1 |
309 | U-Screw conveyor | TLSSU30 | 1 | 6ย Electronic control system | |||
310 | Upper level indicator | KF1500 | 1 | 601 | MCC Control Center ;Mimic control panel (power range from 22 kw to 55 kw for star triangle start, main electric components are delixi brand) | 1 | |
311 | Storage bin | 20mยณ | 1 | This production line includes Chipping system, Crushing system, Drying system, Pelletizing and cooling system, Packing system and electronic control system. The raw materials suitable for this production line include logs, wood chips, sawdust, branches, leaves, etc. | |||
312 | Lower level indicator | KF1500 | 1 | ||||
313 | Air Cannon | 4 | |||||
314 | U-Screw conveyor | TLSSU30 | 1 |
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video Of complete wood pellet line
1-2T/H complete wood pellet line cost
โ Richi Machinery โ
Generally speaking, a 1-2 t/h complete wood pellet line price is usually between 39,000-270,000 USD. In order to give you a better understanding of the purchase cost of different output wood pellet plants, RICHI will provide you with the corresponding price range below.
Complete wood pellet plant, FOB Price :
Note: Even if the capacity is the same,
- Different moisture content ( wet or dry ) of raw materials will affect the final design and price
- Different shapes ( log , chips, sawdust โฆ.. ) of raw materials will affect the final design and price.
For many customers, they are not quite sure about the scale of the wood pellet line they want to build, and they often make decisions based on their budget. If this is also the case for you, we have listed the output of different production lines and the corresponding investment amounts for you, so that you can have a general understanding of the investment of the wood pellet production line.
Capacity | complete wood pellet line price ๏ผUSD๏ผ |
0.2-0.3 T/H | 20,000-140,000 |
0.3-0.5 T/H | 28,000-160,000 |
1.0-1.2 T/H | 39,000-220,000 |
1.5-2.0 T/H | 46,000-270,000 |
2.5-3.0 T/H | 58,000-350,000 |
3.0-4.0 T/H | 75,000-430,000 |
5.0-6.0 T/H | 130,000-570,000 |
6.0-8.0 T/H | 170,000-690,000 |
10-12 T/H | 240,000-1,100,000 |
12-15 T/H | 370,000-1,430,000 |
15-20 T/H | 430,000-1,850,000 |
20-24 T/H | 570,000-2,100,000 |
higher capacityโฆ | โฆ |
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1-2T/H complete wood pellet line projects
At present, we have built more than 100 wood pellet line projects with a production scale of only 1-2t/h around the world. If you want to customize process design flow chart, 3D process plan, civil engineering plan, equipment layout, whole plant budget, equipment configuration, feel free to contact us for detailed information!
1-2T/H
complete wood pelleting line in Indonesia
Overview
The raw material for this project are wood chips with a moisture content of up to 40%, so the wood is already ground, but it needs to be further reduced.
1-2T/H
complete wood pelletizing line in Congo
Overview
This is a woody biomass to pellet system, 1-2 Tonnes per hour Turn Key System, use wood waste, saw dust, tree trimming from metro and urban areas.
1-2T/H
complete wood pellet machine line in turkey
Overview
This is a 1-2t/h complete line with dryer and automatic palletizer after bagging 15 kg bags to create 1 ton pallets.
1-2T/H
complete wood pellet mill line in Romania
Overview
This is a 1-2t/h small scale wood pellet mill plant that will do straw, wood waste, and possibly animal feed (hay).
1-2T/H
complete wood pellets line in Singapore
Overview
The client is an energy company that uses this project to produce pellets for biomass boilers and wood chips to supply power plants.
2T/H
complete wood pelleting line in Moldova
Overview
This is a project that processes 2t/h of wood pellet fuel and 4t/h of animal bedding from wood shavings or sawdust.
From small wood pellet plants to large complete wood pellet lines, view our wood pellet processing projects around the world.
Frequently asked questions
I want to build a 1-2 t/h complete wood pellet line project, how to make a budget?
If you want to make a budget for the whole wood pellet plant, there are 6 main aspects:
Production line, auxiliary equipment, steel structure, raw material & finished product workshop, office building, road + transformer, etc.
- Pelletsย production line (we can quote)
- Supporting and auxiliary equipment ofย pelletย production line (we can quote)
- Steel structure used to support, fix and maintain the machine of pelletย production line (we can quote)
- Raw material + finished productsย storage warehouse,ย usually 80-120 USD/ใก, you can find a warehouse factory to give you a quote.
- Office building: you need to get a quote from a local contractor
- Factory roads and transformers: you need to get a quote from a local contractor
Of course, there are many other expenses, but the amount is not very large
How to calculate the daily operating cost of a wood pellet line, or the daily cost & daily profit?
For the daily operation cost and return of the pellet production line, the time required is different in different countries, but you can calculate it based on 3 main parts:
About raw materials:
First, you can save this part of the cost by buying and storing more when the price is lower.
About electricity cost:
The operating power is 80% of the rated power. When you run the whole system, the electricity cost is almost fixed, this part will be determined by the local electricity price.
Therefore, it is very important to choose a good equipment manufacturer. A higher quality production line must meet the following four points at the same time:
- operational safety
- cost reduction technologies
- optimal power consumption
- optimal man power requirement.
About labor cost:
you can calculate daily salary based on the local wage level.
What is the difference between โdirect connection designโ and โdisconnection designโ of complete wood pellet line?
For wood pellet line , different kinds of raw material need different system :
Chipping system is to only process wood log , crushing system is to only process wood chips, drying system is only process wet material. ย
So about the design , there are two options :
1 : each systems are connected design : ย
suitable to the source of main/primary raw materials is very stable, 80% raw materials are same , you can choose design for direct link between all each system .
2 : each systems are independent design : ย ย
suitable to the source of main/primary raw materials is unstable, sometimes are log , sometimes is sawdust, sometimes are chips , sometimes is dried , sometime is wet , you can choose that each system is installed independently, means according materials , to runย each systems independently. ย
it will be more fexiableoperation and most important save running power.
I would like to know the details of your project. Can you give me an example of a 1.5 t/h complete wood pellet line project?
OK, now I will give you an example of a 1.5t/h wood pellet project we have done.
- Project nature: new construction
- Project investment: The actual total investment of the project is 400,000 US dollars (including civil engineering and environmental protection investment).
- Labor quota and working system: 4 project workers, working 300 days a year (drying furnace runs 100 days), 1 shift per day, 8 hours per shift.
- Construction scale: a project with an annual output of 4,000 tons of biomass pellets.
- Construction content: covers an area of about 2226.67mยฒ, the main indicators are shown in the table below:
Construction content | Building scale |
---|---|
Production Workshop | Occupies an area of 1400mยฒ |
Raw material storage yard | About 690mยฒ |
Office area, living area | Site area 136.67mยฒ |
Equipment for 1.5T/H complete wood pellet line
Device name | QTY | Specification model |
---|---|---|
Wood Chips Dryer | 1 | Airflow dryer (1000mmร1500mm) |
Wood Pelletizer Machine | 1 | MZLH420, 90kw |
Sieving machine | 1 | SKLN1.5 |
Forklift | 1 | / |
Consumption of raw and auxiliary materials
Name | Actual consumption (t/a) | Remarks |
---|---|---|
Ingredients | 8000 | Crushed sawdust, bark, chaff, wood ends, scraps, shavings, etc. |
Fuel | 80 | Biomass fuel and bulky waste |
Water | 100m3/a | Uses less water |
Electricity | 160,000 kWยทh | Less battery usage |
- Power supply: The power supply of the complete wood pellet line project is supplied by the local power grid company, and the annual power consumption is about 160,000 kWยทh/year.
- Water supply: The domestic water in the production and office area of the project is supplied by well water, which can meet the water requirements of the project. (Maybe you are interested in: small wood pellet plant)
- Drainage: The project implements rain and sewage diversion, and the rainwater is diverted to the rain gutter outside the plant and discharged to the surrounding surface water; domestic wastewater is discharged into the septic tank inside the plant for treatment, and is used for surrounding forest irrigation and fertilization, and is not directly discharged to the surrounding waters.
1.5T/H complete Wood Pellet Line Process Flow
- Mesh screen: Pour bark, wood ends, wood chaff, shavings and other biomass raw materials (which have been crushed when purchased) into the feeding hopper through a forklift, and the larger raw materials are screened out by the sieving machine, and the raw materials passed through the mesh screen Raw materials enter the drying furnace for drying.
- Drying: Since the moisture in the raw materials may not meet the production requirements, the raw materials need to be dried. Another purpose of drying is to achieve the product molding temperature. The drying process of this project uses biomass fuel and large waste as fuel. The drying temperature is about 100โ. The hot air generated by biomass combustion fully contacts with the material to realize heat exchange.
- Granulation: the dried wood chips are sent to the wood pellet pressing machine, and pressed into the shape of granules in the wood pellet mill machineย without any additives.
- Packing and warehousing: The qualified finished products produced are packed in bags, weighed, packed, and put into warehousing for stacking.
Environmental Protection Facilities
Due to the strict requirements on environmental protection facilities in the customerโs location, the following measures were implemented in this wood pellet line project:
Item | Environmental protection facilities |
---|---|
Exhaust gas treatment measures | 2 sets of bag filter, 5 sets of cyclone dust collector |
Wastewater Treatment Measures | Septic tanks, storm drains |
Noise reduction measures | Factory airtightness, vibration reduction measures |
Solid waste treatment | Life garbage collection bin |
Ecological environment | Site Hardening |
The total project investment is 400,000 US dollars, and the actual investment in environmental protection accounts for 11.3% of the total investment.
The construction of the environmental protection facilities of the wood pellet processing plant project has been designed, constructed and put into operation at the same time as the main project, and the environmental protection facilities are currently in good condition.
Could you introduce me to a 2 t/h complete wood pellet line project you have worked on?
- Construction land area: 1200mยฒย (the customer has obtained the land use right).
- Total investment: USD 120,000, raised by the enterprise itself.
- Construction nature: newly built.
- Construction content and scale: Utilize the existing factory building of 1200 square meters, purchase 2 biomass pellet machines and related equipment to build a new biomass pellet production line, and plan to produce 5000t/a of biomass pellets.
Content and general layout
The total land area of the project is 1,200mยฒ, and the total construction area is 1,200mยฒ. A set of biomass pellet manufacturing plant will be built using the existing workshop in the factory area. The specific layout of the factory area is:
- The 2t/h complete wood pellet line project is located in the southwest of the factory area as a whole, and the living and office facilities rely on the existing living and office buildings in the factory area (the living and office area is located on the south side of the project, and the dry toilet is located on the northeast side of the project), and this project will not be newly built ;
- The production area uses an existing factory building with a building area of 1,200mยฒย for partition layout, with a raw material storage area of 400mยฒย in the east, a production workshop in the middle of 650mยฒ, and a finished product warehouse in the west of 150mยฒ;
- The main entrance and exit are located in the east of the factory building, connected with the road in the factory area;
- Installation of environmental protection facilities: The rainwater pipe network and sewage treatment facilities of this project rely on the existing facilities of the original mechanism carbon plant.
At the same time, the workshop is equipped with a closed feeding auger (raw material conveyor belt), an enclosure for the feed inlet of the wood pellet machine, etc.
Engineering content
Project (workshop) name | Building Area/Scale | Structure |
---|---|---|
Raw material storage area | 400mยฒ | Single story, steel-concrete structure |
Production Workshop | 650mยฒ, with one wood pellet production line | Single story, steel-concrete structure |
Finished product storage area | 150mยฒ | Single story, steel-concrete structure |
Office | 150mยฒ | First floor, steel frame combined with brick-concrete structure |
Staff canteen | 60mยฒ | First floor, steel frame combined with brick-concrete structure |
Toilet | 10mยฒ | Brick-concrete structure |
Transport road | 100m | Concrete pavement |
Equipment Needed in 2T/H Wood Pellet Line
Name | QTY | Model/Specification |
---|---|---|
Biomass wood pellet machine | 2 | MZLH420 |
Feeding screw conveyor | 3 | Closed |
Product conveyor belt | 1 | / |
Cooling fan | 3 | / |
Wood sawdust grinder | 1 | / |
Bag filter | 1 | / |
Fan | 1 | Supporting facilities for bag filter |
Transportation vehicle | 2 | / |
Packing machine | 1 | / |
Product solutions and quality indicators
Product name | Specification model | Yield |
---|---|---|
Biomass pellets | Density 1~1.3t/mยณ | 5000 t/a |
Full moisture | Basic low calorific value | Air-dried total sulfur | Ash content on a dry basis | Volatile air dry basis | Fixed Carbon |
---|---|---|---|---|---|
โค10% | โฅ4000KCal | โค0.05% | โค2.5% | โฅ75% | โฅ10% |
- โ The product quality indicators of this complete wood pellet line project are formulated with reference to NY/T1878-2010 and relevant requirements of customers;
- โกThe quality inspection of the final product of this project is entrusted to a third-party authoritative organization.
Main raw materials and power consumption
In addition to sawdust and shavings, in order to reduce the cost of raw materials, the customer also used a relatively rare biomass raw material โ walnut shells.
Name | QTY | Source |
---|---|---|
Sawdust shavings | 3000t/a | Outsourced from local wood processing factories |
Walnut Shell | 3000t/a | Outsourced from local farmers |
Electricity | 50,000 kwh/a | Local Power Grid |
Number of employees and production hours
This project plans to set up a workforce of 4 people. One shift system is implemented, each shift is 8 hours (working hours 9:00~12:00, 14:00~18:00), and the annual working hours are 300 days.
Public auxiliary works
- Water supply: Rely on the water supply pipes that have been connected to the local water pipe network in the factory area.
- Drainage: The factory has set up a rain and sewage diversion system. There is no production wastewater in this project. Employees use the existing dry toilets in the factory. Ground irrigation, dust reduction, etc., so there is no discharge of domestic wastewater.
- Power supply: Relying on the original power supply system of the factory area, that is, one S13-250/10KV transformer in the factory area is connected to the local power supply grid.
- Transportation conditions: The transportation outside the factory relies on the existing external roads, and the transportation inside the factory relies on the existing roads in the factory, and no new roads will be built.
2T/H Wood Pellet Process Flow Design
This complete wood pellet line project utilizes the existing factory buildings for construction, without civil construction, and can be operated after the purchased equipment is installed and debugged.
This project uses dry walnut shells, sawdust and shavings and other biomass raw materials to make biomass granules by removing impurities, crushing (raw materials other than sawdust), granulating and cooling, and then packaging and storing them for takeaway.
The production scale is 5000t/ a. (Note: The raw materials used in this project are sun-dried walnut shells and dried sawdust shavings, so no drying is required).
(1) Removal of impurities: manual selection and removal of impurities in raw materials, mainly beverage bottles, cigarette cases, masks, cigarette butts, iron nails, etc.;
(2) Crushing: use a pulverizer to crush raw materials other than sawdust, including walnut shells and shavings, into biomass fines with a particle size of less than 1mm;
(3) Granulation: The powdery raw materials are conveyed to the wood pellet extruder machine through the closed feeding auger. This project adopts the normal temperature molding process without adding binders.
The principle is to compress it into a compact shape under high pressure extrusion. Solid particles, that is: biomass raw materials contain cellulose, hemicellulose, lignin, etc., due to their loose structure and low density, when subjected to external forces, the raw materials will undergo rearrangement, mechanical deformation, elastic deformation, and plastic deformation stage.
And the intertwining and twisting between non-elastic or viscoelastic cellulose molecules, which makes the volume shrink and the density increase, which is a physical process;
(4) Cooling: Under the friction of normal temperature extrusion, the temperature of the extruded particles is 55โ65 โ, which is easy to break and must pass through a counter-flow cooling system. In this project, a fan is installed on the finished product conveyor belt to pass the counter-flow cold air to the material.
The surface is cooled, and after cooling to normal temperature, it can be transported to the packaging machine for bagging and storage. The cooling method is air cooling;
(5) Packaging storage and delivery: the cooled biomass pellets are sent to the packaging machine with the finished product conveyor belt for packaging, and then transported to the finished product warehouse or sold.
Environmental protection measures
The environmental protection investment of this 2t/h complete wood pellet line project accounts for 3.4% of the total investment.
Project name | Remediation measures |
---|---|
Wastewater Treatment | Relying on the dry toilet septic tank, sedimentation tank and collection facilities of the original project |
Exhaust gas treatment | Bag dust collector, closed powder material temporary storage point, powder material inlet and outlet enclosure facilities, closed feeding screw conveyor |
Noise Control | Base fixed shock absorber |
Solid waste management | Life garbage collection bin |
Ecological Governance | Green Belt |
Richi Machinery
start your wood pellet production business
With the popularization of environmental protection concepts and the strengthening of environmental protection in countries around the world, the demand for wood pellet processing market is gradually increasing. Wood pellets are a green and environmentally friendly renewable energy with the advantages of low cost, high combustion efficiency and harmless emissions, so they are favored by more and more people.
If you are also interested in investing in the field of wood pellet processing, feel free to contact us for solutions and quotes!
Solutions for different production volumes
We customize wood pellet production lines with different processes and designs for different production scales of wood pellet processing. You can use our production lines and equipment to process any fuel pellets, cat litter pellets, animal bedding pellets and other special types of pellet products, such as carbon pellets, rat poison pellets, snail poison, air purifier pellets, etc.
small wood pellet plant
Mainly for small wood pellet processing, the production output is between 200-1000 kg per hour.
complete wood pellet line
We have many projects for reference for the processing of 1-2 tons per hour of wood pellets.
wood pellet processing equipment
The wood pellet business with 2-4 tons per hour is already a production scale that can generate profits.
wood pellet processing plant
Based on customer needs and actual working conditions, we provide a more reliable 4-5t/h wood pellet processing plant with professional technology.
wood pellet production plant
RICHI is committed to global complete 6-7t/h wood pellet production plant solutions, including chippers, crushers, dryers, granulators, coolers, screeners, etc.
wood pellet making equipment
7-8T/H wood pellet making plant includes a series of equipment such as crushing and pelleting, forming a complete closed industrial chain of pelleting.
wood pellet manufacturing equipment
RICHIโs 8-10t/h wood pellet manufacturing plant solution truly realizes a complete set of sustainable products in the field of wood pellet processing.
wood pellet factory
12-15T/H biomass wood pellet actory solution covers sawdust, wood chip, log pellet line, etc., targeting the global wood pellet market.
wood pellet manufacturing plant
The 15-20t/h pellet plantl can meet the wood pellet processing needs of various scales, various raw materials, and various plant spaces. The equipment has high efficiency, safety and stability.
wood pellet making line
RICHI is committed to creating complete sets of 20-30t/h wood pellet making line solutions for customers, with projects covering major markets such as Indonesia, the United States, Canada, and Germany.
turnkey wood pellet mill
In response to global energy demand, RICHI provides 30-40t/h turnkey wood pellet mill plant solutions, and can flexibly configure a series of equipment according to customersโ actual conditions.
large wood pellet mill
40-50T/H large wood pellet mill plant meets the wood pellet production needs of different fields such as biomass fuel pellet factories, lumber factories, sawdust factories, and furniture factories, etc.
โ RICHI MACHINERY
service for small wood pellet plant
Any Problem, Please Contact Richi Machinery. The Exclusive Customer Service Manager Will Provide One-Stop Worry-Free Solutions.
โ Consulting
Customer Consultation
We want to have a deep understanding of your industrial process, to know your exact needs of feed, wood, biomass, fertilizer or other pellet processing.
โ Design
complete wood pellet line Design
Based on your unique situation and industrial process, we will tailor complete pellet plant you need, and inform you of every additional detail that could facilitate operation, minimize total cost.
โ Manufacturing
Equipment Manufacturing
The critical components of the of the complete wood pellet line equipment are built in our own workshops in Asia. Additional equipment is manufactured by our worldwide network of reliable partners.
โ Testing
Quality Inspection & Testing
Before leaving the factory, all equipment will be inspected by the quality inspection department. We can also provide customers with testing services from a single machine to a complete pellet plant system, and provide you with real actual data for โworry-free use.โ
โ Delivery
Equipment Delivery
In equipment boxing and packaging, we adopt professional packaging and modular solutions to ensure the safe and non-destructive delivery of complete wood pellet line equipment.
โ Installation
Installation & Commissioning
Whether you choose your own subcontractor for the erection phase or you want to install everything together with us, a Richi supervisor will be around to make sure everything is mounted in a safe and thorough way.
โ Training
Staff Training
We provide comprehensive training for the technicians of each complete wood pellet line project. We can also continue to provide support for the technicians during latter project operation.
โ After-sales
Project Follow-Up
When everything is up and running our Richiers will help you further whenever needed. We are ready to answer your call 24/7.Weโll also visit you regularly to learn about your needs.
Who We Are
RICHI Machinery is one of the worldโs leading suppliers of technology and services for the animal feed, aqua feed and pet food industries, also the largest pellet production line manufacturer in China.
Since 1995, RICHIโs vision to build a first-class enterprise, to foster first-class employees, and to make first-class contributions to society has never wavered.
In the past three decades, we have expanded our business to a wide range of areas, including animal feed mill equipment, aqua feed equipment, pet feed equipment, biomass pellet equipment, fertilizer equipment, cat litter equipment, municipal solid waste pellets equipment, etc.
1995
RICHI Established
2000+
Serving More Than 2000 Customers
120+
RICHI Employees
140+
Exported To 140 Countries