Small Wood Pellet Plant
Small wood pellet plant is a wood pellet production system of less than 1 ton per hour, which usually covers slicing, cleaning, crushing, drying, granulating, cooling, screening, packaging and other processes. The entire small wood pellets plant adopts modular equipment, which can be customized according to the actual needs of customers.
- Processable pellet types: wood fuel, wood cat litter pellets, wood based animal bedding, wood based feed, wood based fertilizer, etc.
- Byproducts of Small wood pellet plant: In addition to pellets, our system can also process sawdust, wood chips, and biomass briquettes.
- Cost: 20,000-220,000 USD
small wood pellet plant
โ Richi Machinery โ
Why Start Small Wood Pellet Plant? The use ofย wood fuel and otherย biomassย agricultural waste in order to produce renewable energy is one of the most important challenges in order to achieve sustainability in the world we live in.
With its care about sustainability, Richi Machinery has been building and testing for years, under the most harsh operative conditions, a whole range of hi-tech wood pellet machinery and small wood pellets plants for the processing of wood and agricultural waste.
Features of Small Wood Pellet Plant
- The whole small capacityย wood pellet production plantย is equipped with an integrated control cabinet, more easy and convenient to control the working conditions.
- Various materials can be mixed together to make biomass pellets such as agricultural / harvest residues like Wood Log, Sawdust, Shaving, Wooden Pallets, Bamboo, Empty Fruit Bunches (EFB), Oil Palm Fronds (OPF), Rice Husk, Straws, Bagasse, Grass, Olive Residual, Waste paper, cardboard boxes, Leaves, Vines.
- Coal, pyrolytic carbon, waste paper, and cartons can also be used in our system.
0.2-1
Production capacity๏ผtons/hour๏ผ
2-14
Pellet size๏ผmm๏ผ
RICHI MACHINERY
video Of small wood pellet plant
application of small wood pellet plant
Unlike large-scale wood pellet processing businesses, due to low investment cost, short construction time, low raw material consumption, easy installation and easy operation,, small-scale wood pellet processing businesses are suitable for investment by clients from all industries and regions in all countries around the world. Even in many of our projects, the customers are not from enterprises, but individual investors who collect surrounding agricultural and forestry waste and garden waste to process pellets and supply them to their own families and surrounding areas for home heating.
Timber mill
Sawdust mill
Wood Recycling Plant
wood pellet factory
Building Materials Company
Furniture Factory
power plant
Requirements for raw materials
What are your raw materials? Is it a single raw material or a mixture of multiple raw materials? What is the moisture content of the raw materials? For the processing of wood pellets, the most important thing is to determine the condition of the raw materials, because the size, moisture content and purity of the raw materials will ultimately affect the pelletizing effect and the final wood pellet quality.
What is your Main/primary raw materials? (Aim to design crushing system)
You can choose one raw material or different raw materials. The crushing process and crushing equipment for different raw materials may be different.
Most are wood log? most are wood chips? most are wood sawdust? most are irregular shapeโs waste of wood ? or others , such as EFB ? or crop such as straw, husk, shell, leaves, grass โฆ. ?
What is the moisture of your Main/primary raw materials?
- Dry type moisture =< 20% ? if yes , dont need drying system in your design.
- Wet type moisture > 20%, if yes , need drying system in your design.
Are your raw materials clean? Do they contain impurities?
Some customersโ raw materials are pure sawdust, but most customersโ raw materials contain various impurities such as nails and cigarette butts, and they need to be equipped with screening and cleaning equipment, iron removers, permanent magnet cylinders and other equipment to remove impurities from the raw materials.
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composition of small wood pellet plant process
A standard small wood pellet plant process includes cleaning, crushing, drying, pelletizing, cooling, screening, and packaging. Auxiliary processes include dust removal, storage, transportation, etc. Depending on the raw material conditions, customer needs, plant structure, and product type, the order of the processing technology may be adjusted, and it may also increase or decrease. Therefore, we usually provide customized wood pellet processing technology, and any special process requirements can be realized at RICHI.
Raw material cleaning
Remove impurities from raw materials to ensure safe operation of subsequent equipment.
Raw material crushing
Different crushing equipment is used for different raw materials to make the raw materials reach the required size for granulation: about 3 mm.
Raw material drying
Different types and sizes of raw materials can be dried. Drying does not necessarily have to be done after shredding. 20% is an indicator of whether a drying system is configured. If you want to save drying costs and have enough space, you can use the natural drying method.
Raw material pelleting
After the moisture and size of the raw materials meet the pelletizing requirements, they will enter the wood pellet machine for pelletizing.
wood Pellet Cooling
After pelletizing, the moisture content of wood pellets is too high, and a cooler is needed to reduce the pellet temperature to room temperature, ensuring that the pellet hardness and moisture content are normal and the pellet quality is guaranteed.
wood Pellet Screening
The granulation process will definitely produce powder. Therefore, after granulation and cooling, screening equipment is needed to screen out unqualified particles, and then return them to the granulation section for re-granulation.
wood Pellet packaging
After the screening process is completed, it means that you have obtained qualified wood pellets. You can use the packaging system to package the qualified pellets, or you can use trucks to ship them out in bulk. If you use the packaging system, you can choose small package packaging scales and ton package scales. As for the sealing method, you can use thermoplastic sealing or thread sewing.
Assistance Systems
In addition to the above main sections, there are some auxiliary systems that are necessary and optional, such as conveying system (required), dust removal system (optional), silo system (optional), environmental protection system (optional), boiler system (optional), fully automatic control system (required)โฆ
RICHI MACHINERY
equipment needed to start small wood pellet plant
The equipment needed to run a small wood pellet plant includes wood pellet machine, shredder, slicer, dryer, cooler, vibrating screen, baling scale, bucket elevator, belt conveyor, silo, boiler, electric control cabinet, etc. When using multiple raw materials or raw materials from different batches, a mixer is sometimes configured. According to the customerโs raw material and process requirements, RICHI engineers will flexibly configure a full set of small wood pellets processing equipment for customers.
There are huge business potentials to start wood pelletizing plant. Not only can one outsource to individuals or small communities, but also big corporations and industries. The selection of the right wood pellet manufacturing equipment and technology for a wood pellet plant is critical when establish your own biomass fure wood pellet manufacturing business.
0.2-1 T
One system can produce pellets, sawdust, wood chips, briquettes and other products at the same time.
0.2-1 T
One raw material may be used, or two or more raw materials may be used.
0.2-1 T
You can choose a continuous process design or a disconnected process design.
0.2-1 T
Adopts a fully automatic control system, which is easy to run and operate.
debarking machine
The raw material required is tree trunks, and a debarking machine is required to ensure the quality of the raw material and particles.
Wood splitter
This device is used to reduce the diameter of a tree trunk. It is usually used for tree trunks with a very large diameter.
wood chipper machine
This is one of the most widely used wood processing equipment, mainly used to process tree trunks, branches, wood strips, etc. into wood chips.
wood pallet Crusher
This is equipment specially used for crushing wooden pallets and formwork, and also processing these raw materials into wood chips.
sawdust making machine
This is a multifunctional crushing equipment that can process both wood chips and sawdust. However, it is mainly used for small-scale processing.
wood pellet hammer mill
This equipment is mainly used to process wood chips into sawdust. It is not only used in pellet production lines, but can also be directly used to process horse beds and animal bedding.
wood pellet machine
Used to process crushed raw materials into wood particles.
wood chip dryer
Used for drying wood chips, sawdust and other high moisture materials of various sizes..
pellet cooler machine
Used to cool the prepared wood pellets to ensure the quality and hardness.
vibrating screening machine
Used to screen out qualified wood pellets.
Automatic Bagging Machine
Used for packaging various types of wood pellet products.
Jumbo Bag Filling Machine
For wood pellet packaging of 500 kg and above.
mixing machine
When using different raw materials, a mixer is needed to ensure uniformity of particle quality.
Drum screening machine
Mainly used to screen out impurities such as nails, stones, etc. from wood chips, sawdust and shavings.
Pulse dust collector
According to the process requirements, single-point dust removal and centralized dust removal systems can be set up to purify the production environment.
Scraper conveyor
Used for material transportation between different systems.
belt conveyor machine
It is also a part of the conveying system. It can be customized to be mobile.
bucket elevator conveyor
Used in process design for longitudinal conveying.
Electric control cabinet
Used to control the automated production and operation of the entire small wood pellet plant.
Storage silo
It is used to temporarily store sawdust, wood chips and other materials in the production line. It can also be used to store wood particles.
Boiler
It delivers steam and provides heat source for the entire small wood pellet plant.
small wood pellet plant cost
โ Richi Machinery โ
Generally speaking, a 0.2-1 t/h small wood pellet plant price is usually between 20,000-220,000 USD. In order to give you a better understanding of the purchase cost of different output wood pellet plants, RICHI will provide you with the corresponding price range below.
Complete wood pellet plant, FOB Price :
Note: Even if the capacity is the same,
- Different moisture content ( wet or dry ) of raw materials will affect the final design and price
- Different shapes ( log , chips, sawdust โฆ.. ) of raw materials will affect the final design and price.
| Capacity | Wood Pellet Plant Price ๏ผUSD๏ผ |
| 0.2-0.3 T/H | 20,000-140,000 |
| 0.3-0.5 T/H | 28,000-160,000 |
| 1.0-1.2 T/H | 39,000-220,000 |
| 1.5-2.0 T/H | 46,000-270,000 |
| 2.5-3.0 T/H | 58,000-350,000 |
| 3.0-4.0 T/H | 75,000-430,000 |
| 5.0-6.0 T/H | 130,000-570,000 |
| 6.0-8.0 T/H | 170,000-690,000 |
| 10-12 T/H | 240,000-1,100,000 |
| 12-15 T/H | 370,000-1,430,000 |
| 15-20 T/H | 430,000-1,850,000 |
| 20-24 T/H | 570,000-2,100,000 |
| higher capacityโฆ | โฆ |
What raw materials can be used?
You can use any ingredients, in any type, shape, or quantity. You can choose only wood as the raw material, or you can choose wood with crop waste, or you can choose a variety of agricultural and forestry waste to process pellets. You only need to confirm your raw materials, and our job is to process your raw materials and finally process them into high-quality pellet products.
wood log
wood chips
wood sawdust
yard waste
wooden pallets
wood waste
RICHI MACHINERY
customized small wood pellet plant design
We will customize different small wood pellet plant designs for customers based on different production scales, product types, raw material types, process requirements, plant structures, investment budgets and other factors. Below, RICHI will list several solutions we have done for you, hoping that you can have a better understanding of the process design of small wood pellet processing.
01
300-500KG/H Mini wood pellet plant design
This is a small wood pellet plant diagram customized by us for an Indonesian customer. The original wood chips of this customer were wood chips.
The process flow is as follows: the wood chips are fed into the crusher through a conveyor. Before that, the sawdust obtained after crushing is directly piled on the ground. Then it is transported to a conveyor by a forklift and fed into the pelletizer through the conveyor. After pelletizing, qualified pellets are obtained in the form of a conveyor-cooling belt. Then they are manually packaged by humans.
In this design, the main equipment used includes conveyors, wood hammer mills and wood pellet machines.
02
500-700KG/H small wood pellet plant design
This is a pellet production line design with an output of 0.5-0.7 tons per hour. We designed it for a Ghanaian customer. The customer uses wet wood chips as the main raw material.
The process of this design is: the material is sent to the crusher through a conveyor, and the crushed material is sent to the dryer in batches. The dried material is piled on the ground, and then sent to the wood pelletizer by a forklift, and then enters the cooler and vibrating screen to finally obtain qualified pellets. This project also adopts manual packaging, and the qualified pellets are directly put into bags after screening.
03
0.5-0.7T/H small wood pellet mill plant design
This is also a project with an hourly output of 500-700 kg, but this design is significantly different from the above one. The raw materials of this project are various organic biomass wastes such as wood chips, sawdust, wood shavings, straw bundles, rice husks, etc.
Therefore, in this project, the straw bundles are crushed by a baler, and after crushing, they enter the sawdust making machine together with other materials. Subsequently, the crushed materials enter the dryer. After drying, all materials are conveyed horizontally and sent to a material silo by a bucket elevator, and then sent to the wood pellet machine in batches. Then they enter the cooling and screening section. In order to save costs, this project is also not equipped with a baling scale, but is baled manually.
04
500-700KG/H MDF wood pellets plant design
As can be seen from this flow chart, this is a relatively simple design. This design comes from our Azerbaijan MDF pellet production line project. This project was built in an MDF processing plant. Since a lot of MDF waste was generated during the processing, the customer invested in building this small pellet production line. The pellets processed in this project will all be used as biomass boiler fuel in the plant.
The design of this solution mainly includes two systems: pelletizing system and cooling and screening system. The waste materials generated by the customerโs factory include sawdust and wood blocks and chips. But the customer already has a sawdust making machine. So we only need to design all the sections after crushing for the customer.
In this project, the main equipment used includes wood pelletizer, cooler, screening machine, crimping conveyor, etc.
We care about what you need
Our focus is to bring your performance forward. Our expertise in sustainable energy production is at your disposal.
Get in touch with our specialists through our website or the link below.
RICHI MACHINERY
small wood pellet plant projects
From 200kg/h to 1t/h, in this production range alone, our small wood pellet plants have been sold to more than 60 countries around the world. If you want to know more about our wood pellet processing business, feel free to contact us for project information, equipment quotes, operation videos, etc.
500-600KG/H
small wood pellet plant in Germany
Overview
This German small wood pellet plant project uses dry sawdust and dry wood chips as raw materials. The processed products will be sold to surrounding residences for home heating.
600-800KG/H
small wood pellets plant in USA
Overview
This American wood pellet plant project uses a variety of wood waste as raw materials, which have low moisture content and meet the requirements of direct pelletizing.
800-1000KG/H
small wood pellets plant in Malaysia
Overview
This is one of our small wood pellet manufacturing plant projects in Malaysia. The customer uses wood and palm waste as the main raw materials.
300-500KG/H
small wood pellets plant in Argentina
Overview
This small pellet line project was built in a small furniture factory in Argentina, and the client used furniture processing waste as the main raw material.
From small wood pellet plants to large turnkey wood pellet plants, view our wood pellet processing projects around the world.
customer stories
Based on our large number of small wood pellet plant projects, below, RICHI will share with you more of our project information, hoping that you can get more information about investment in small wood pellet processing business.
600-700KG/H small wood pellet plant in Brazil
This is a small wood pellet fuel plant project located in Brazil. Theproject has an investment of 70,000 US dollars and an annual output of 1,600 tons. The project has 6 employees, the system runs 8 hours a day, and 300 days a year. The project mainly uses wood waste and straw waste as raw materials.
small wood pellet plant process design
- Chipping: The purchased waste wood is crushed into wood chips by a wood chipper machine, and the wood chips are stored in the crushing area.
- Crushing: The moisture content of wood chips and rootless corn stalks is between 17% and 13%, and there is no need to dry them. The raw materials are crushed by a crusher.
- Pelletizing: The wood chips and crushed corn stalks are sent to the small wood pellet machine and pressed into pellets with a pellet size of 6-8mm.
- Bagging and warehousing: The qualified finished products are bagged, weighed, packaged, and stored in the warehouse.
800-1000KG/H small wood pellet plant in japan
This a small biomass wood fuel pellet manufacturing plant project, which mainly uses log, chips and sawdust as raw materials. In addition to processing fuel pellets, the customer also built a wood processing production line for processing wood sawdust, shaving, chips and other wood-based products.
small wood pellet plant process design
- The raw and auxiliary materials are mainly waste scraps generated during wood processing, which are conveyed by belts to the crusher for crushing.
- The crushed scraps are sent to the dryer by conveyor belts for drying.
- The dried scraps are then extruded and granulated by a wood pellet machine.
- Then the finished products are naturally cooled and stored for sale.
- The pellets will be sold in bulk, so the project does not have a packaging machine.
- In addition, in order to save budget, the pellets will be cooled naturally without a pellet cooler.
400-500KG/H small wood pellet plant in australia
This is a small 400-500kg/h bamboo wood biomass pellet plant in Australia. In addition to banboo wood pellets, the project is equipped with a complete bamboo powder/sawdust processing system with an output of 4t/h. After the completion of the project, it will form an annual production scale of 10,000 tons of ecological bamboo powder and 1,000 tons of wood pellets.
small wood pellet plant process design
- Chipping:: Send the bamboo and wood material to the coarse crusher to press it until it breaks and then cut it into 5-50 mm long square or strip raw bamboo blocks.
- Drying: The moisture content of raw material is about 15%-30%. The crushed raw material is sent to the dryer (electric heating) for drying.
- Crushing/Grinding: The dried raw material is crushed by a coarse crusher and grinder to obtain 40-2000 mesh dry raw powder.
- Screening: The powder is conveyed to the powder selector through the conveying and feeding seal to be screened to obtain 40-1000 mesh powder.
- Granulation: The screened raw material is transported to wood bamboo biomass pellet mill.
- Cooling & screening: The formed bamboo and wood pellets are inspected and screened after natural cooling. Qualified products enter the packaging process.
- Packaging: The formed biomass wood bamboo pellets are weighed and bagged, with a specification of 40kg/bag. After bagging, they are uniformly stored and sold.
small wood pellet plant in South Africa
This is a small wood straw pellet plant in South Africa. The client has a large farm with plenty of straw and wood waste. After the biomass pellet production line project is put into operation, it is expected to produce 1,000 tons of biomass (straw) fuel pellets annually. The processed pellets will be sold to surrounding factories as fuel for biomass boilers.
small wood pellet plant process design
- The main body of the finished straw fuel of the biomass pellet plant project is โค1cm, and the raw materials are mainly sawdust, wheat straw, etc. The raw straw is put into the straw crusher by a grab car for crushing.
- The crushed materials and sawdust are directly sent to the wood straw pellet machine through a belt conveyor.
- After pelletizing, it is directly transported to the transport vehicle and transported out of the factory.
- In addition, part of the crushed straw is used for pelletizing, while part is directly conveyed to the transport vehicle, transported out of the factory and transported to the local power plant. Because the power plant has moisture content requirements for straw fuel, the moisture content is generally around 20%. Therefore, water spraying is used during feeding and crushing.
Note: The raw material stacking site of the project should be hardened with cement, and the ground should be impermeable. The material pile should be fully covered with plastic cloth to prevent the leaching water from polluting the groundwater during rainy days or causing dust pollution during windy days.
Richi Machinery
start your small wood pellet production business
With the popularization of environmental protection concepts and the strengthening of environmental protection in countries around the world, the demand for wood pellet processing market is gradually increasing. Wood pellets are a green and environmentally friendly renewable energy with the advantages of low cost, high combustion efficiency and harmless emissions, so they are favored by more and more people.
If you are also interested in investing in the field of wood pellet processing, feel free to contact us for solutions and quotes!
RICHI MACHINERY
how to build a small wood pellet plant?
Building a small wood pellet plant involves several steps, from planning and design to construction and operation. Hereโs a step-by-step guide to help you get started:
Feasibility Study and Planning
- Market Research: Understand the demand for wood pellets in your area. Identify potential customers such as homeowners, power plants, and animal bedding manufacturers.
- Resource Assessment: Ensure you have a reliable source of raw materials (wood waste, sawdust, etc.).
- Location: Choose a site with access to raw materials, transportation, and utilities (electricity, water).
- Regulations: Check local regulations and obtain necessary permits.
Design and Layout
- Plant Layout: Design the layout of your plant to optimize the flow of materials. Key areas include raw material storage, processing area, pelletizing area, cooling and packaging area.
- Equipment Selection: Choose appropriate equipment based on your production capacity and budget.
Procurement and Installation
- Purchase Equipment: Order the necessary machinery from reliable suppliers.
- Construction: Build or retrofit a facility to house your equipment. Ensure proper ventilation, dust control, and safety measures.
- Installation: Install the equipment according to the manufacturerโs specifications. This may require professional help.
Testing and Commissioning
- Test Run: Conduct a test run to ensure all equipment is functioning correctly.
- Adjustments: Make any necessary adjustments to optimize the process.
- Training: Train your staff on operating the equipment and safety protocols.
Operation and Maintenance
- Production: Start production and monitor the quality of the pellets.
- Quality Control: Regularly test the pellets for moisture content, density, and durability.
- Maintenance: Establish a routine maintenance schedule to keep the equipment in good working condition.
Key Considerations
- Capital Investment: Building a wood pellet plant requires significant upfront investment. Ensure you have adequate funding.
- Energy Efficiency: Optimize your process to reduce energy consumption and operational costs.
- Sustainability: Ensure your raw materials are sourced sustainably to appeal to environmentally conscious customers.
Frequently Ask Question
FAQ of small wood pellet plant
Have you ever built a 300kg/h small wood pellet plant? My raw material is sawdust.
Yes, we have done many projects with 300kg/h wood pellet processing. Below, we will list one of the projects and introduce the details of the project.
The customer is a company specializing in the production of fuel, and the land used by the company is leased land. The entire plant covers an area of 1200mยฒ.
The total investment of this small scale wood pellet production project is $70,000, the enterprise covers an area of 1200mยฒ, and the total construction area is 1100mยฒ. The project content mainly includes production workshops, office rooms, etc. The project components are shown in the following list:
- Production Workshop: The construction area is 700mยฒ, mainly for crushing, drying, granulating and packaging production processes, 1F (built, steel frame structure);
- Warehouse: The construction area is 300mยฒ, mainly for raw materials and finished product storage, 1F (built, steel frame structure).
- Office room: The construction area is 100mยฒ (mainly office and rest area), 1F (built, brick-concrete structure).
Product plan and scale
| Product name | Capacity |
|---|---|
| Biomass wood pellets | 800t/a, 300kg/h |
Main equipmentย needed in the 300KG/Hย small wood pellet plant
| Equipment Name | Number of Devices |
|---|---|
| Wood crusher | 2 |
| Sieve shaker | 1 |
| Drying oven | 1 |
| Wood pellet mill | 1 |
| Packing machine | 1 |
| Conveyor belt | 1 |
Consumption of main raw and auxiliary materials
| Name | Annual Consumption | Remarks |
|---|---|---|
| Sawdust | 912 tons | Outsourcing |
| Packaging bag | 1600 | Outsourcing |
| Electricity | 200,000 kWยทh/year | Local Power Supply Bureau |
| Water | 1350mยณ/a | Local water supply network |
| Oven biomass fuel | 200 tons | Self-produced |
Public works
- Water supply: The water used in the 300kg/hย small wood pellet plant project will be used for township water supply, which can meet the production and living needs of employees. ๏ผRelated product๏ผ wood pellet machine for sale๏ผ
- Power supply: The project is powered by townships, which can meet the production and living needs of the project.
- Drainage: Rain and sewage diversion is implemented, and rainwater enters the rainwater ditch around the factory area and is discharged; no production wastewater is generated and discharged during the operation of the project, and the main wastewater comes from the domestic sewage of employees.
The domestic sewage of this project passes through grease traps and septic tanks. The pond treatment facility will irrigate the surrounding woodland after reaching the dry farming standard.
Labor quota and work system
- Employees: There are 8 project employees who are nearby residents.
- Working system: The annual working hours are about 300 days, with one shift per day and 8 hours per shift.
300KG/Hย small wood pellet plant process design
01ย Crushing and screening:
The biomass wood pellet fuel production of the project mainly uses sawdust, sawdust, etc. as raw materials, and the raw materials are purchased from outsiders.
The purchased raw materials are crushed and screened, and the unqualified screened materials are returned to crushing.
02ย Drying:
The raw material contains a certain amount of moisture, and the raw material that meets the size requirements after crushing is dried in a drying furnace. The drying furnace uses biomass particles as fuel and is indirectly heated.
This process is carried out in a closed manner. (The project has a drying furnace for burning biomass briquettes, which is self-built under the guidance of RICHI.
The annual working time is 300 days, 8 hours a day, and the biomass briquette fuel burned by the drying furnace is 83.33kg/h per hour. The fuel adopts the biomass briquette fuel produced by the customer, and the annual consumption of biomass pelletย fuel is 200t.)
03ย Granulation:
The dried raw materials are dropped vertically on the surface of the wood pellet granulator frame plate from the feed port, and the material is continuously and evenly distributed on the surface of the inner cavity of the mold (the contact surface between the pressure roller and the mold) through the rotation of the frame plate.
The powdery material passes through the holes of the mold (evenly distributed on the inner surface of the mold) under the rolling. In this process, the material is subjected to high pressure and high temperature, which makes the powder particles form a continuously elongated cylindrical solid body.
The cylindrical solid body continues to elongate until it is cut by the cutter around the uniform mold, forming pellets of a certain size, scattered on the The pellets around the mold are concentrated to the discharge port by the pulling teeth, and the pellets fall automatically under the action of gravity. At this point, the pressing process of the pellets is completed.
04ย Packaging:
Check and weigh the pellets fuel, and pack it into the warehouse or sell it out if it passes the test.
Environmental Engineering
01 Exhaust gas treatment:
Crushing, screening, granulating dust: The 300kg/h smallย wood pellet processing plantย project sets up a dust collection hood to collect dust in the crushing, screening, and granulating processes, and leads it to the bag filter through pipelines. After treatment, it is discharged from the 1#15m high exhaust pipe, and the gas The collection efficiency of the hood is 95%, the air volume is 2000mยณ/h, and the dust removal efficiency of the bag filter is 99%.
Exhaust gas from the drying furnace: After cooling, the flue gas from the drying furnace of the project is dedusted by a bag filter (efficiency 95%), and then discharged from a 20-meter-high chimney at high altitude.
02 Wastewater treatment
The domestic sewage of this project will be used to irrigate the surrounding woodland after being treated by the grease trap and septic tank sewage treatment facilities, and will not be discharged outside.
03 Noise reduction
Plant sound insulation, foundation shock absorption, distance attenuation, air absorption and other measures.
04 Solid waste treatment
The project sets up a general solid waste temporary storage room with an area of 6 square meters and a volume of 12 cubic meters in the southeast corner of the production workshop. Set up trash cans and separate disposal of solid waste.
I want to build a small wood pellet plant with an annual output of 1,500 tons, use sawdust and straw as raw materials. Do you have experience with projects of this output?
Yes, we have relevant experience. Below we can provide you with the details of a project with an annual output of 1,500 tons and an hourly output of 750 kg of pellets.
The project is a 750kg/h biomass pellet construction project. The customer leases the existing vacant factory building for construction. The project covers an area of about 2000mยฒ, of which the construction area is about 1600mยฒ. After completion, the annual production of material shaped particles is 1500 tons.
- Project investment: The total investment is $120,000;
- Production system and number of employees: The project has a fixed number of 5 employees, all of whom do not have board and lodging in the project; work 8 hours a day, 250 days a year;
- Planning layout: The construction content of this project mainly includes production area, office area and warehouse.
- Stacking of raw materials: The amount of raw materials used in this project is relatively large, and the required storage capacity in the general factory area is about 300t. The raw materials of the project are stacked in the raw material warehouse, not in the open air, and the material stacking in the raw material warehouse is covered with dust-proof cloth and other windproof measures.
Main Raw and Auxiliary Materials
The 750kg/h small wood pellet plant project not only used sawdust as raw material, but also purchased a large amount of straw waste in order to reduce the cost of raw materials.
| Name of raw and auxiliary materials | Annual usage | Source |
|---|---|---|
| Wood sawdust | 1000 tons | Outsourcing (sawmill) |
| Straw | 510 tons | Outsourcing (farm) |
Raw material requirements: no gravel, iron filings, sediment, plastic and other impurities.
Main equipmentย needed in 750KG/Hย small wood pellet plant
The main production equipment of this 750kg/h small wood pellet plant project is shown in the table below:
| No. | Device Name | QTY |
|---|---|---|
| 1 | Wood pellet machine | 2 |
| 2 | Wood pellet hamer mill | 1 |
| 3 | Slicer | 1 |
| 4 | Packing machine | 1 |
750KG/H small wood pellet plant process flow
- Crushing: The purchased raw materials are loaded by the loader to the conveyor line, transported to the crusher by the belt for crushing, and the crushed material is sent to the warehouse for storage by the conveyor belt. Due to the high moisture content of raw materials, the amount of dust generated is small, about 0.04% of the raw materials. The amount of raw materials used in this project is 1510t/a, and the amount of dust generated is about 0.604t/a. The annual production time is 250 days, one shift per day, If the working time is 8 hours, the dust generation rate is 0.3kg/h.
- Pelleting and forming: The wood pelletizer is the key equipment of the wood pellet production line. The crushed raw materials pass through the wood pelletizer machine in a closed environment to form finished biomass fuel pellets with a diameter of 8mm and a length of 20~40mm.
- Packaging: The pressed and formed products are packaged after passing the inspection and transported to the finished product warehouse, and the unqualified products are returned to the crushing production line for reprocessing.
Construction Content
- Production area๏ผProcessing raw materials, covering an area of 900 mยฒ๏ผ
- Warehouse๏ผRaw material and product warehouse, covering an area of 550 mยฒ๏ผ
- Office area๏ผOffice space, covering an area of 150 mยฒ๏ผ
- Water supply๏ผFrom the local water supply network๏ผ
- Power supply๏ผSupplied by the municipal grid๏ผ
- Heating๏ผProject production does not require heating, and the office area is cooled and heated by air conditioners๏ผ
- Exhaust gas๏ผThe dust generated in the production process is processed through the bag filter that comes with the equipment, and at the same time, it is prevented by strengthening the mechanical ventilation of the workshop๏ผ
- Wastewater๏ผNo water is needed in the production process, and no production wastewater is discharged; domestic sewage is used for irrigation of surrounding forests after being treated in a three-stage septic tank๏ผ
- Noise๏ผNoise reduction measures such as sound insulation, vibration reduction, and noise reduction๏ผ
- Solid waste๏ผHousehold waste is handed over to the environmental sanitation department for unified removal and disposal; cloth bags collect dust and defective products and return them to production.
Public works
01ย Water supply:
No water is needed during the production process of this 750kg/h small wood pellet plant project, and no production wastewater is generated. The number of employees in this project is 5, and none of them have board and lodging in the project; the working system is 250 days a year, 8 hours a day.
02ย Drainage:
There is no production wastewater in this project; the domestic water consumption of employees is 0.2m3/d, and the domestic sewage production is calculated as 90% of the domestic water consumption, so the domestic sewage production is 0.18mยณ/d, 45mยณ/a. Domestic sewage is treated by three-stage septic tank. After reaching the farmland irrigation water quality standard, it will be used to irrigate the surrounding woodland.
03ย Power supply:
The electricity used in this project is supplied by the municipal power grid.
04ย Heating:
This project does not require heating and cooling, and the office area uses air conditioning for heating and cooling.
I am worried about after-sales service. What kind of after-sales service can you provide?
donโt worry, We have a strong after-sales service department and team.
We will set up a dedicated service group for each customer, which will include two of our after-sales service personnel, a technical director, a technical supervisor, a sales director, and an installation engineer.
During time of machine under manufacture, we shall show you pictures of half -products, let you to supervise quality
Before delivery, if you still worry, we can test machines for you. we ensure the machine with high quality and smooth running
After-sales services, after you order, after 20-30 days, services from us :
- Part-1: <Installation Tool List>
- Part-2 : < Construction process & time table>
- Part-3: < Foundation Detailed Drawings>
- Part-4: < Steels structure materials list >
- Part-5 : < Steels Building Detailed Drawings >
- Part-6 : < Machines Installation Detailed Drawings >
- Part-7 : < Manual Books > for different machines.
We have Professional after-sales team :
- online whatsapp/wechat group, with you, your engineer, me, our after sales workmate
- and our engineer, any question, any problem, we can talk in this group. this is for permanent work;
- If necessary , we can arrange our engineers for installation, during installation and commissioning process, engineers will train your workers about the operation , maintenance , and solution to common problems (based on our yearsโ experiences ),
For future years running, our service is keeping with strictly standard, our after-sales service department is required by company policy :
- feedback in 24 hours in working days when clients have questions of machines
- solution is provided in 48 hours with small problems
- solution is provided in 72 hours with complex problems
Solutions for different production volumes
We customize wood pellet production lines with different processes and designs for different production scales of wood pellet processing. You can use our production lines and equipment to process any fuel pellets, cat litter pellets, animal bedding pellets and other special types of pellet products, such as carbon pellets, rat poison pellets, snail poison, air purifier pellets, etc.
small wood pellet plant
Mainly for small wood pellet processing, the production output is between 200-1000 kg per hour.
complete wood pellet line
We have many projects for reference for the processing of 1-2 tons per hour of wood pellets.
wood pellet processing equipment
The wood pellet business with 3-4 tons per hour is already a production scale that can generate profits.
wood pellet processing plant
Based on customer needs and actual working conditions, we provide a more reliable 4-5t/h wood pellet processing plant with professional technology.
wood pellet production plant
RICHI is committed to global complete 6-7t/h wood pellet production plant solutions, including chippers, crushers, dryers, granulators, coolers, screeners, etc.
wood pellet making equipment
7-8T/H wood pellet making plant includes a series of equipment such as crushing and pelleting, forming a complete closed industrial chain of pelleting.
wood pellet manufacturing equipment
RICHIโs 8-10t/h wood pellet manufacturing plant solution truly realizes a complete set of sustainable products in the field of wood pellet processing.
wood pellet factory
12-15T/H biomass wood pellet actory solution covers sawdust, wood chip, log pellet line, etc., targeting the global wood pellet market.
wood pellet manufacturing plant
The 15-20t/h pellet plantl can meet the wood pellet processing needs of various scales, various raw materials, and various plant spaces. The equipment has high efficiency, safety and stability.
wood pellet making line
RICHI is committed to creating complete sets of 20-30t/h wood pellet making line solutions for customers, with projects covering major markets such as Indonesia, the United States, Canada, and Germany.
turnkey wood pellet mill
In response to global energy demand, RICHI provides 30-40t/h turnkey wood pellet mill plant solutions, and can flexibly configure a series of equipment according to customersโ actual conditions.
large wood pellet mill
40-50T/H large wood pellet mill plant meets the wood pellet production needs of different fields such as biomass fuel pellet factories, lumber factories, sawdust factories, and furniture factories, etc.
โ RICHI MACHINERY
service for small wood pellet plant
Any Problem, Please Contact Richi Machinery. The Exclusive Customer Service Manager Will Provide One-Stop Worry-Free Solutions.
โ Consulting
Customer Consultation
We want to have a deep understanding of your industrial process, to know your exact needs of feed, wood, biomass, fertilizer or other pellet processing.
โ Design
small wood Pellet Plant Design
Based on your unique situation and industrial process, we will tailor complete pellet plant you need, and inform you of every additional detail that could facilitate operation, minimize total cost.
โ Manufacturing
Equipment Manufacturing
The critical components of the of the complete pellet production line equipment are built in our own workshops in Asia. Additional equipment is manufactured by our worldwide network of reliable partners.
โ Testing
Quality Inspection & Testing
Before leaving the factory, all equipment will be inspected by the quality inspection department. We can also provide customers with testing services from a single machine to a complete pellet plant system, and provide you with real actual data for โworry-free use.โ
โ Delivery
Equipment Delivery
In equipment boxing and packaging, we adopt professional packaging and modular solutions to ensure the safe and non-destructive delivery of small wood pellet plant equipment.
โ Installation
Installation & Commissioning
Whether you choose your own subcontractor for the erection phase or you want to install everything together with us, a Richi supervisor will be around to make sure everything is mounted in a safe and thorough way.
โ Training
Staff Training
We provide comprehensive training for the technicians of each project. We can also continue to provide support for the technicians during latter project operation.
โ After-sales
Project Follow-Up
When everything is up and running our Richiers will help you further whenever needed. We are ready to answer your call 24/7.Weโll also visit you regularly to learn about your needs.
Who We Are
RICHI Machinery is one of the worldโs leading suppliers of technology and services for the animal feed, aqua feed and pet food industries, also the largest pellet production line manufacturer in China.
Since 1995, RICHIโs vision to build a first-class enterprise, to foster first-class employees, and to make first-class contributions to society has never wavered.
In the past three decades, we have expanded our business to a wide range of areas, including animal feed mill equipment, aqua feed equipment, pet feed equipment, biomass pellet equipment, fertilizer equipment, cat litter equipment, municipal solid waste pellets equipment, etc.
1995
RICHI Established
2000+
Serving More Than 2000 Customers
120+
RICHI Employees
140+
Exported To 140 Countries
